ABB MagMaster User Manual

1
CONTENTS
1 INTRODUCTION ........................................ 1
2 MECHANICAL INSTALLATION .................. 2
2.1 Unpacking .......................................... 2
2.2 Installation Conditions ......................... 2
2.3 Mechanical Installation ........................ 4
2.3.1 Transmitters ........................... 4
2.3.2 Sensors ................................. 4
3 ELECTRICAL INSTALLATION .................... 5
3.1 Grounding .......................................... 5
3.2 Cables ................................................ 6
3.2.1 Cable
(Remote Versions only) ........... 6
3.2.2 Cable
(Alternative Type – North
American Wiring Practice) ...... 7
3.2.3 Cable Glands
(IEC Installation Practice) ........ 7
3.2.4 Conduit Adapters and
Cable Glands
(North American – 0.5in) ......... 8
3.3 Connection Requirements .................. 8
3.3.1 Sensors ................................. 8
3.3.2 Transmitters (All versions) ..... 10
3.3.3 Alternate
Wiring Configuration ............. 12
3.4 Input/Output Connections ................. 12
3.4.1 Frequency Outputs .............. 13
3.4.2 Alarm Outputs ...................... 13
3.4.3 PLC Interface ....................... 13
3.4.4 Contact Input ....................... 14
3.4.5 Current Output ..................... 15
3.4.6 Computer Connection .......... 16
3.4.7 Power Supply Connections .. 17
3.4.8 Profibus Connections ........... 18
4STARTUP AND OPERATION ................... 19
4.1 Startup ............................................. 19
APPENDIX A – ENVIRONMENTAL
PROTECTION ................................................. 21
SPECIFICATION ............................................. 22
MagMasterTM is a range of high performance
electromagnetic flowmeters for the measurement
of electrically conductive fluids and slurries, and is
normally supplied as a calibrated system, with the
transmitter factory configured to a supplied full-
bore or insertion probe sensor.
A wide range of options is available to suit most
applications, including:
Integral or remote transmitter.
Insertion Probes.
Approved Versions, including:
Hazardous area operation.
HART
TM
communication protocol.
PROFIBUS DP communication protocol.
Warning. For MagMaster Approved /
Hazardous Versions read in conjunction
with IM/MM-BK1.
Warning.
• Installation and maintenance must
only be carried out by suitably trained
personnel.
• All relevant sections of this manual
must be read before selecting a
location.
• Safety requirements of this
equipment, any associated
equipment and the local environment
must be taken into consideration.
• The installation and use of this
equipment must be in accordance
with relevant national and local
standards.
1 INTRODUCTION

ABB MagMaster Specifications

General

Type	Magnetic Flow Meter
Process connection	Wafer, Flanged
Lining material	PTFE, hard rubber
Electrode material	Stainless Steel, Hastelloy C, Tantalum, Platinum
Fluid temperature	Up to 180 °C (356 °F) depending on liner
Communication	HART, FOUNDATION Fieldbus, PROFIBUS PA
Approvals	ATEX, IECEx, FM, CSA, SIL
Diagnostics	empty pipe detection
Output Signal	4-20 mA, pulse, frequency
Power Supply	100 to 240 V AC, 24 V AC/DC
Process Temperature Range	-40°C to +180°C (depending on lining material)
Ambient Temperature Range	-40°C to +60°C
Protection Class	IP67, IP68
Material	Carbon steel, stainless steel
Flow Rate Range	0.03 to 12 m/s (0.1 to 39 ft/s)