Allen-Bradley Kinetix 5700 Series

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374 Rockwell Automation Publication 2198-UM002G-EN-P - February 2019

Appendix A Interconnect Diagrams

Figure 200 - Regenerative Bus Supply Block Diagram

(1) Ground screw in the installed (default) configuration.

CONV OK–

CONV OK+

CONT EN–

CONT EN+

24V+

24V–

24V DC

–

DC–

DC+

DC–

Three-phase

Input Power

(IDP) Connector

24V Control Power

(CP) Connector

Ground Screw

(1)

Control

Chassis

Contactor Enable

(CED) Connector

DC Bus Power

(DC) Connector

Active Shunt

(RC) Connector

Main Page

Default Chapter3
- Table of Contents3
Preface11
- Summary of Changes11
- Conventions Used in this Manual12
- Access the Attachments13
- Additional Resources13
Start15
Chapter 1 Kinetix 5700 Servo Drives Series Change16
- About the Kinetix 5700 Servo Drive System17
- DC-Bus Power Supply Input Power Configurations19
- Regenerative Bus Supply Input Power Configurations23
- 8720MC-RPS Power Supply Input Power Configuration28
- Motor and Auxiliary Feedback Configurations29
- Typical Communication Configurations30
- Functional Safety Configurations33
- Catalog Number Explanation37
- Agency Compliance39
Chapter 2 System Design Guidelines41
- System Mounting Requirements41
- DC-Bus Voltage Regulation42
- AC Line Filter Selection44
- AC Line Impedance Considerations45
- Circuit Breaker/Fuse Selection48
- 24V Control Power Evaluation49
- Contactor Selection50
- Passive Shunt Considerations51
- Active Shunt Considerations52
- Enclosure Selection54
- Minimum Clearance Requirements56
- Multi-Axis Shared DC-Bus Configurations57
- Accessory Module Selection59
- Electrical Noise Reduction67
- Determine Mounting Order80
Plan the Kinetix 5700 Drive System Installation41
Chapter 383
- Mount Accessory Modules83
- Zero-Stack Tab and Cutout84
- Install Shared-Bus Connection Systems84
  - DC-Bus Connection System84
  - 24V Input Power Connection System85
- Drill-Hole Patterns87
  - Drill-Hole Pattern Calculations88
  - Drill-Hole Patterns by Using the System Mounting Toolkit90
- Mount Your Kinetix 5700 Drive Modules90
- Kinetix 5700 Connector Data94
Chapter 4102
- Safe Torque-Off Connector Pinout102
- Input Power Connector Pinouts102
- DC Bus and Shunt Resistor Connector Pinouts103
- Digital Inputs Connector Pinouts103
- Ethernet Communication Connector Pinout105
- Motor Power, Brake, and Feedback Connector Pinouts105
- Motor Feedback Connector Pinouts106
- Universal Feedback Connector Pinouts107
- Accessory Module Pinouts107
- Understand Control Signal Specifications108
- Feedback Specifications114
- Functional Safety Features125
  - Hardwired STO Mode125
  - Integrated Mode125
Connect the Kinetix 5700 Drive System127
Chapter 5 Basic Wiring Requirements128
- Routing the Power and Signal Cables128
- Input Power Configurations for Kinetix 5700 Power Supplies129
  - DC-Bus Power Supply129
  - Regenerative Bus Supply132
- Ground Screw/Jumper Settings135
- Remove/Install the Ground Screw/Jumper137
- Ground the Drive System139
  - Ground the System Subpanel139
  - Ground Multiple Subpanels140
- Wiring Requirements141
- Wiring Guidelines145
- Wire the Power Connectors145
- Wire the Digital Input Connectors149
- Wire Motor Power and Brake Connectors152
  - Maximum Cable Lengths155
- Wiring Single Cables159
  - Motor Feedback Connections160
  - Apply the Single Motor Cable Shield Clamp161
- Wiring Power/Brake and Feedback Cables163
- Customer-Supplied Motor Power Cables178
- Accessory Module Connections181
- External Passive-Shunt Connections182
- External Active-Shunt Connections183
- Ethernet Cable Connections186
Configure and Start the Kinetix 5700 Drive System187
Chapter 6 Understand the Kinetix 5700 Display188
- Menu Screens189
- Setup Screens192
- Startup Sequence197
- Configure the Drive198
  - Set the Network Parameters198
- Studio 5000 Logix Designer198
  - Version History198
  - Install the Kinetix 5700 Add-On Profile199
- Configure the Logix 5000 Controller200
- Configure the Kinetix 5700 Drive Modules203
  - Configure the DC-Bus Power Supply203
  - Configure the Regenerative Bus Supply207
  - Configure the Inverter Drives211
  - Continue Inverter Configuration219
- Configure the Motion Group223
- Configure Regenerative Bus Supply Axis Properties224
- Configure Vertical Load Control Axis Properties229
- Configure Feedback-Only Axis Properties230
- Configure Induction-Motor Frequency-Control Axis Properties232
  - General and Motor Categories232
  - Basic Volts/Hertz Method234
  - Sensorless Vector Method236
  - Fan/Pump Volts/Hertz Method239
- Configure IPM Motor Closed-Loop Control Axis Properties241
- Configure SPM Motor Closed-Loop Control Axis Properties245
- Configure Induction-Motor Closed-Loop Control Axis Properties249
- Configure Feedback Properties256
  - Configure Module Properties256
  - Configure Axis Properties258
- Download the Program261
- Apply Power to the Kinetix 5700 Drive System262
- Understand Bus-Sharing Group Configuration263
  - Bus-Sharing Group Example263
  - Configure Bus-Sharing Groups265
- Test and Tune the Axes266
  - Test the Axes267
  - Tune the Axes269
- Safety Precautions275
Chapter 7 Interpret Status Indicators276
- Display Interface276
- Fault Code Overview276
- Fault Codes277
- SAFE FLT Fault Codes277
- Kinetix 5700 Status Indicators278
- Kinetix 5700 Accessory Module Status Indicators279
- Axis Troubleshooting280
- Regenerative Bus Supply Troubleshooting281
- Logix 5000 Controller and Drive Module Behavior283
- Before You Begin295
Chapter 8 Remove and Replace Kinetix 5700 Drive Modules296
- Remove Power and All Connections296
- Remove the Drive Module300
- Replace the Drive Module301
- Start and Configure the Drive Module302
  - Series B Drives302
- Overview305
Chapter 9306
- Certification306
- Average Frequency of a Dangerous Failure307
- Safe Torque-Off Feature307
- Out of Box State308
- Safe Torque-Off Status311
- Explicit Messages312
- Hardwired Safe Torque-Off314
- Integrated Safe Torque-Off323
Appendix A Interconnect Diagram Notes341
- Power Wiring Examples343
- Capacitor Module Status Wiring Example357
- DC-Bus Conditioner Module Status Wiring Example357
- Contactor Wiring Examples358
- Passive Shunt Wiring Examples359
- Active Shunt Wiring Examples360
- Kinetix 5700 Servo Drive and Rotary Motor Wiring Examples362
- Kinetix 5700 Servo Drive and Linear Actuator Wiring Examples367
- System Block Diagrams373
Before You Begin382
Appendix B383
- Configure Logix 5000 Controller Communication383
- Inhibit Feedback Only Axis384
- Upgrade Firmware385
- Verify the Firmware Upgrade389
Appendix C391
- Shared DC-Bus Definitions391
- General Sizing Guidelines393
- Shared DC-Bus Configurations391
- System Sizing Guidelines393
- System Sizing Example399
- System Sizing Application Example400
Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies401
Appendix D402
- DC-Bus Power Supply Configurations402
- Regenerative Bus Supply Configurations404
Motor Control Feature Support405
Appendix E Frequency Control Methods406
- Basic Volts/Hertz407
- Basic Volts/Hertz for Fan/Pump Applications408
- Sensorless Vector409
- Current Limiting for Frequency Control410
- Stability Control for Frequency Control413
  - Enable the Stability Control Feature414
- Skip Speeds415
  - Multiple Skip Speeds416
- Flux up417
  - Flux up Attributes418
  - Configure the Flux up Attributes419
- Current Regulator Loop Settings420
- Motor Category420
  - Motor Tests and Autotune Procedure422
  - Motor Analyzer Category Troubleshooting423
- Selection of Motor Thermal Models426
  - Generic Motors426
  - Thermally Characterized Motors427
- Speed Limited Adjustable Torque (SLAT)428
- Motor Overload Retention439
- Phase Loss Detection440
- Velocity Droop443
- Adaptive Tuning445
- Commutation Test445
- Field Weakening Mode446
  - Extended Speed Feature446
  - Configure Extended Speed Operation447
Index449

Allen-Bradley Kinetix 5700 Series - Page 374

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