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Allen-Bradley Kinetix 5100 2198-E1004-ERS User Manual

Allen-Bradley Kinetix 5100 2198-E1004-ERS
500 pages
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Kinetix 5100 Single-axis EtherNet/IP Servo Drives
Catalog Numbers 2198-E1004-ERS, 2198-E1007-ERS, 2198-E1015-ERS, 2198-E1020-ERS, 2198-E2030-ERS,
2198-E2055-ERS, 2198-E2075-ERS, 2198-E2150-ERS
User Manual
Original Instructions

Table of Contents

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Allen-Bradley Kinetix 5100 2198-E1004-ERS Specifications

General IconGeneral
BrandAllen-Bradley
ModelKinetix 5100 2198-E1004-ERS
CategoryServo Drives
LanguageEnglish

Summary

Chapter 1 Start

Safe Torque Off Configurations

Describes Safe Torque Off (STO) safety functions via hardwired connections for Kinetix 5100 servo drives.

Chapter 2 Plan and Install the Kinetix 5100 Drive System

System Design Guidelines

Provides guidelines for designing enclosures and mounting Kinetix 5100 drive system components on a panel.

Chapter 3 Connector Data and Feature Descriptions

Kinetix 5100 Connector Data

Illustrates connectors and indicators for Kinetix 5100 servo drives, including front, top, and bottom views.

Safe Torque Off Features

Explains the Safe Torque Off (STO) capability and how it safely turns off inverter power transistors.

Chapter 4 Connect the Kinetix 5100 Drive System

Basic Wiring Requirements

Provides essential information and safety precautions for wiring the Kinetix 5100 drive.

Determine the Input Power Configuration

Guides users to determine facility input power type and shows typical single-phase and three-phase configurations.

Ground the Drive System

Explains the importance of common earth ground connection for protection and proper operation of drives and panels.

Wire the Safe Torque Off Connector

Refers to Chapter 13 for Safe Torque Off (STO) connector pinouts, feature descriptions, and wiring information.

Chapter 5 Use the Keypad Interface

Edit Settings From the Display

Provides steps to access the Setting display to edit network address, drive parameters, or reset the drive.

Chapter 6 Set Up EtherNet/IP Communication

Set Network Parameters by Using the Display

Details how to set network parameters using the drive's panel display, including IP address and DHCP settings.

Set Network Parameters by Using the KNX5100C Software

Guides users through setting network parameters using KNX5100C software, including STATIC IP and DHCP configuration.

Chapter 7 Configure the Drive with KNX5100C Software

Set the IP Address

Explains how to change the IP address network setting through the Function List, choosing between STATIC IP and DHCP.

Select a Motor and Configure Feedback in KNX5100C Software

Details how to configure the motor using data sources like Motor NV, Catalog number, or Nameplate datasheet.

Parameter Editor

Allows reading, writing, and editing Kinetix 5100 parameters via a personal computer.

Choose an Operation Mode

Explains three methods to change the operation mode in KNX5100C software: Operation Mode Selection List, Setting page, or Parameter Editor.

Chapter 8 Configure the Drive in Studio 5000 Logix Designer Application

Install the Kinetix 5100 Add-On Profile

Guides users to download and install Kinetix 5100 Add-On profiles (AOP) from the Product Compatibility Download Center.

Configure the Kinetix 5100 Drive Modules

Details steps for configuring Kinetix 5100 drives within the Studio 5000 Logix Designer application.

Chapter 9 Tuning

Tuning Process

Describes the autotuning function for estimating inertia and uploading loop gains, resonance suppression.

Autotuning

Explains autotuning via KNX5100C software or drive panel to find suitable parameters for system characteristics.

Chapter 10 Modes of Operation

Select Operation Mode and Direction Control

Provides steps to switch the operation mode by setting Servo Off status and referring to Control Mode parameters.

Position Control

Describes three input modes for position control: External pulse, internal register (PR), and I/O mode.

Speed Mode

Details command inputs for speed control: analog, register, and I/O mode, including S-curve and gain adjustment.

Chapter 11 Motion Control in PR Mode

Detailed Operation in PR Mode

Provides information on using PR mode, including motion commands like Homing, Speed, Position, Jump, Write, Index, and Arithmetic.

Homing

Describes the 11 homing methods supported by the drive, categorized by reference points.

Speed Control Command

Explains the speed control function in PR mode, covering acceleration/deceleration time, delay time, and target speed.

Position Control Command

Details position control functions available in PR mode, including command types and setting methods.

PR Mode Setup in KNX5100C Software

Provides a quick and easy way to set PR mode parameters like Speed and Time Settings, General Parameter Settings, and Homing Settings.

Trigger Method for PR Commands

Describes four trigger methods for PR commands: Digital Input (DI) Trigger, Event Trigger, ID300, and Capture/Compare/E-Cam.

PR Execution Process

Illustrates the PR procedure execution flow and how the servo drive deals with PR commands through PR queue and executor.

Chapter 12 Motion Control Applications

High-speed Position Capture Function (CAP)

Explains the CAP function using digital inputs DI9 and DI10 to capture motion axis position data.

High-speed Position Compare Function (CMP)

Describes the CMP function that compares actual position with saved data array values, outputting a signal when condition is met.

E-Cam

Introduces the built-in E-Cam function for Kinetix 5100 servo drives, detailing its advantages and applications.

Chapter 13 Kinetix 5100 Safe Torque Off (STO) Feature

Certification

Details the approval of Kinetix 5100 drives by TÜV Rheinland for safety-related applications according to ISO 13849-1 and IEC 61508.

Description of Operation

Explains the Safe Torque Off (STO) feature's method of forcing power-transistor control signals to a disabled state.

Safe Torque Off Connector Data

Provides pin orientation and signal descriptions for the 8-pin Safe Torque Off (STO) connector.

Wire the Safe Torque Off Circuit

Offers guidelines for wiring the Kinetix 5100 Safe Torque Off (STO) drive connections.

Safe Torque Off Feature

Explains how the STO circuit provides protection according to ISO 13849-1 and IEC 61508 standards.

Safe Torque Off Specifications

Lists signal specifications for Safe Torque Off (STO) including input voltage, current, and external power supply.

Safe Torque Off Wiring Diagrams

Provides typical wiring diagrams for Kinetix 5100 STO feature with safety relays and other safety products.

Chapter 16 Troubleshoot the Kinetix 5100 Drive System

Safety Precautions

Provides critical safety precautions for troubleshooting the Kinetix 5100 drive, including DC bus capacitor warnings.

View Status and Faults

Details how to view status and faults on the Kinetix 5100 drive and in KNX5100C software.

Clear Faults

Describes two methods for clearing faults: automatic clearing for warnings and manual clearing for faults.

Appendix B Upgrade the Drive Firmware

Upgrade the Firmware

Provides step-by-step instructions for upgrading the drive module using ControlFLASH software.

Appendix C Use Add-On Instructions

Appendix D Full Closed Loop Control

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