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Allen-Bradley Kinetix 5500 User Manual

Allen-Bradley Kinetix 5500
272 pages
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Kinetix 5500 Servo Drives
Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS
2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2,
2198-CAPMOD-1300
User Manual
Original Instructions

Table of Contents

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Allen-Bradley Kinetix 5500 Specifications

General IconGeneral
ModelKinetix 5500
TypeServo Drive
Control MethodEtherNet/IP
AxisSingle or multi-axis
Control ModesPosition, velocity, torque
Protection RatingIP20
Communication ProtocolEtherNet/IP
Safety FeaturesSafe Torque Off (STO)
FeedbackIncremental Encoder
Ambient Temperature Range0°C to 50°C
Storage Temperature Range-40°C to 85°C
Relative Humidity5 to 95% non-condensing
Input Voltage200-240V AC, 380-480V AC

Summary

Kinetix 5500 Servo Drives

User Manual

Provides installation instructions, configuration, and operation of Kinetix 5500 Servo Drives.

Important User Information

Safety and Warning Information

Details warnings, attention notices, and hazards related to product use and maintenance.

Chapter 1 Start

About the Kinetix 5500 Servo Drive System

Provides an overview of the Kinetix 5500 drive system and installation configurations.

Drive Hardware and Input Power Configurations

Describes typical Kinetix 5500 system configurations for input power.

Typical Communication Configurations

Illustrates linear, ring, and star Ethernet topologies for Kinetix 5500 drives.

Safe Torque-off Configurations

Explains hardwired and integrated safe torque-off configuration options for Kinetix 5500 drives.

Chapter 3 Mount the Kinetix 5500 Drive System

Determine Mounting Order

Guides on ordering drives for zero-stack or shared-bus configurations based on power rating.

Mount Your Kinetix 5500 Drive

Step-by-step procedure for mounting Kinetix 5500 drives to the panel.

Chapter 4 Connector Data and Feature Descriptions

Kinetix 5500 Connector Data

Identifies connectors and indicators for Kinetix 5500 drive modules with pinouts.

Understand Control Signal Specifications

Describes Kinetix 5500 digital inputs, Ethernet communication, and feedback specifications.

Safe Torque-off Safety Features

Explains safe torque-off (STO) capability and its configurations for Kinetix 5500 servo drives.

Chapter 5 Connect the Kinetix 5500 Drive System

Basic Wiring Requirements

Provides essential wiring information for Kinetix 5500 drives, including routing and noise reduction.

Determine the Input Power Configuration

Guides on selecting the correct input power configuration (grounded/ungrounded) for Kinetix 5500 drives.

Ground the Drive System

Explains the common earth ground connection requirements for Kinetix 5500 drives and subpanels.

Wiring Requirements

Outlines wire size, strip length, and torque specifications for Kinetix 5500 drive power and I/O wiring.

Chapter 6 Configure and Start the Kinetix 5500 Drive System

Understand the Kinetix 5500 Display

Describes the LCD display, status indicators, and navigation buttons for Kinetix 5500 drives.

Configure the Drive

Instructions for including the drive in a Studio 5000 Logix Designer application and setting network parameters.

Configure the Logix 5000 Controller

Procedures for configuring the Logix 5000 controller, including creating a new project and setting revisions.

Configure Induction-motor Frequency-control Axis Properties

Configuration steps for induction motors using various frequency control methods.

Chapter 7 Troubleshoot the Kinetix 5500 Drive System

Safety Precautions

Crucial safety precautions to follow when troubleshooting Kinetix 5500 servo drives.

Interpret Status Indicators

Guides on identifying faults, potential causes, and resolution actions using status indicators.

General Troubleshooting

Lists common conditions that may require troubleshooting without specific fault codes.

Chapter 8 Remove and Replace Servo Drives

Before You Begin

Preparation steps and tools required before removing or replacing servo drives.

Remove and Replace Kinetix 5500 Servo Drives

Procedures for safely removing power, disconnecting wiring, and physically removing the servo drive.

Start and Configure the Drive

Steps to reapply power and configure the replacement servo drive after installation.

Chapter 9 Kinetix 5500 Safe Torque-off - Hardwired Safety

Important Safety Considerations

User responsibilities for safety-related applications, including risk assessment and certification.

Stop Category Definition

Defines Stop Category 0 and its relation to safe torque-off for actuator power removal.

Safe Torque-off Connector Data

Provides pin orientation and connector pinout details for the safe torque-off (STO) connector.

Wire the Safe Torque-off Circuit

Guidelines for wiring the Kinetix 5500 safe torque-off drive connections using the STO connector.

Chapter 10 Kinetix 5500 Safe Torque-off - Integrated Safety

Important Safety Considerations

User responsibilities for safety-related applications using integrated safety features.

Safety Application Requirements

Requirements for safety applications, including PFH, reaction times, and functional verification.

Description of Operation

Explains the STO feature's method of operation and its response time for Kinetix 5500 servo drives.

STO State Reset

Details the manual and automatic restart types for exiting the STO state on Kinetix 5500 drives.

Appendix A Interconnect Diagrams

Interconnect Diagram Notes

Notes providing guidance for wiring examples of Kinetix 5500 drive systems.

Power Wiring Examples

Wiring examples for single-phase and three-phase input power to Kinetix 5500 drives.

Bus-sharing Wiring Examples

Wiring examples for shared AC, shared AC/DC, and shared AC/DC hybrid configurations.

Kinetix 5500 Servo Drive and Rotary Motor Wiring Examples

Wiring examples for Kinetix VP rotary motors using single cable technology.

Kinetix 5500 Drive and Linear Actuator Wiring Examples

Wiring examples for Kinetix VP linear actuators using single cable technology.

System Block Diagrams

Block diagrams illustrating the Kinetix 5500 drive modules and capacitor module.

Appendix B Upgrade the Drive Firmware

Before You Begin

Lists minimum firmware revisions and software versions required for upgrading drive firmware.

Configure Logix 5000 Controller Communication

Steps to configure Logix 5000 controller communication using RSLinx Classic software.

Upgrade Firmware

Steps to select the drive module and firmware revision for upgrading via ControlFLASH.

Appendix C Size Multi-axis Shared-bus Configurations

Shared-bus Configurations

Information and restrictions for sizing shared-bus configurations of Kinetix 5500 drives.

Power-sharing Sizing Examples

Examples for sizing motors based on load requirements using Motion Analyzer software.

Control Power Current Calculations

Factors to consider when calculating combined current demand for 24V DC power supply.

Appendix D Motor Control Feature Support

Frequency Control Methods

Descriptions of open-loop frequency control methods: Basic Volts/Hertz, Fan/Pump, and Sensorless Vector.

Current Limiting for Frequency Control

Explains how current limiting prevents output current from exceeding limits in frequency control mode.

Flux Up

Describes methods to build flux in the motor stator before controlled torque development.

Selection of Motor Thermal Models

Discusses motor thermal-overload protection algorithms to prevent motor overheating.

Speed Limited Adjustable Torque (SLAT)

Special mode for web handling applications, transitioning between torque and velocity regulation.

Motor Overload Retention

Feature protecting the motor during drive power-cycle by retaining the motor thermal state.

Phase Loss Detection

Feature to determine motor power wiring connection and verify current control.

Velocity Droop

Functionality useful for rigid mechanical coupling, reducing velocity error input.

Commutation Test

Test to determine unknown commutation offset and polarity for wiring verification.

Adaptive Tuning

Algorithm that monitors and adjusts filter parameters and control-loop gains.

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