Rockwell Automation Publication 2198-UM004A-EN-P - October 2019 435
Appendix A
Interconnect Diagrams
This appendix provides wiring examples to assist you in wiring the Kinetix® 5100
drive system.
Interconnect Diagram
Notes
These notes apply to the wiring examples on the pages that follow.
Topic Page
Interconnect Diagram Notes 435
Power Wiring Examples 436
Digital I/O Wiring 439
Passive Shunt Wiring Example 441
Kinetix 5100 Drive/Rotary Motor Wiring Examples 442
System Block Diagram 444
Table 134 - Interconnect Diagram Notes
Note Information
1 For power wiring specifications, see Wiring Requirements on page 78.
2 DC–, and P1, P2 terminals are not used. Do not remove jumper between P1 and P2.
3 Single-phase control power is not phase limited. You can choose any two inputs (L1, L2, or L3), unless a fan or other item is powered on the ac line bus.
4 Only the 2198-E1xxxx-ERS and 2198-E2030-ERS drives have an internal IGBT and resistor for shunt purposes. A jumper connects the internal shunt resistor, see Passive
Shunt Wiring Example on page 441. Remove jumper only when wiring to an external shunt resistor.
5 For input fuse and circuit breaker sizes, see Circuit Breaker/Fuse Selection
on page 23.
6 Place the AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in the same wireway. If routing in same wireway is unavoidable, use
shielded cable with shields grounded to the drive chassis and filter case. For AC line filter specifications, see Kinetix Servo Drives Specifications Technical Data, publication
KNX-TD003
.
7 2198-TBIO I/O terminal block is required to make connections. Configure a digital output (OUTPUT1…OUTPUT6) as Brake Control in KNX5100C software. For digital
output specifications, see Digital Outputs on page 51.
8 Contactor coil (M1) requires integrated surge suppressors for AC coil operation. See Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003
.
9See Brake Control Circuit Example
on page 58 to size the customer-supplied interposing relay for your application. See Figure 209 on page 440 for the diode or MOV
suppression device for your application.
10 Servo On input must be removed when main power is removed or a drive fault occurs. A delay of at least 6.0 second must be observed before attempting to enable the
drive after main power is restored.
11 OUTPUT1 must be configured as Servo Ready in KNX5100C software.
12
ATTENTION: Implementation of control circuits and risk assessment is the responsibility of the machine builder. Reference international standards
EN 1050 and EN ISO 13849-1 estimation and safety performance categories. For more information, refer to Understanding the Machinery Directive,
publication SHB-900
.
13 Ground plate connection must be used to meet CE requirements. The motor ground termination has a direct path to the Kinetix 5100 drive for control of common mode
and EMI interference. However, we recommend this grounding practice regardless of CE requirements. No external connection to ground is required.
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