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Allen-Bradley Ultra3000 - User Manual

Allen-Bradley Ultra3000
194 pages
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Installation Manual
Ultra3000
Digital Servo Drives
(Catalog Numbers
2098-DSD-005, -010, and -020
2098-DSD-xxxX
2098-DSD-xxx-SE
2098-DSD-xxx-DN
2098-DSD-xxxX-DN
2098-DSD-030, -075, and -150
2098-DSD-xxxX
2098-DSD-xxx-SE
2098-DSD-xxx-DN
2098-DSD-xxxX-DN
2098-DSD-HV030, -HV050, -HV100, -HV150,
and -HV220
2098-DSD-HVxxxX
2098-DSD-HVxxx-SE
2098-DSD-HVxxx-DN
2098-DSD-HVxxxX-DN)

Table of Contents

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Allen-Bradley Ultra3000 Specifications

General IconGeneral
BrandAllen-Bradley
ModelUltra3000
CategoryServo Drives
LanguageEnglish

Summary

Ultra3000 Digital Servo Drives Installation Manual

Ultra3000 (230 V) Power Specifications

Ultra3000 Drive (230 V) Power Specifications

Ultra3000 Drive (460 V) Power Specifications

Chapter 1 Installing Your Ultra3000

Installing Your Ultra3000

System Mounting Requirements

Lists requirements and considerations for mounting the Ultra3000.

Fuse Sizing

Provides guidelines for selecting appropriate fuse sizes for the Ultra3000.

Establishing Noise Zones

Provides guidelines for laying out panels to minimize noise.

Mounting Guidelines to Reduce Electrical Noise

Offers guidelines for mounting filters/resistors to reduce system failures.

Mounting Your Ultra3000 Drive

Provides step-by-step instructions for mounting the Ultra3000 drive.

Chapter 2 Ultra3000 Connector Data

Ultra3000 Connector Data

Digital Inputs

Provides specifications for digital inputs and dedicated SERCOS drive inputs.

Digital Outputs

Provides specifications for digital outputs.

Analog COMMAND Input

Describes the configuration and specifications of the analog COMMAND input.

Analog ILIMIT Input

Explains the ILIMIT input for specifying drive output current limits.

Analog Output

Describes the single analog output for representing drive variables.

AM, BM, and IM Inputs

Provides input voltage and frequency specifications for TTL encoders.

+ Limit and - Limit Inputs

Describes integral overtravel limit inputs on the motor encoder connector.

Encoder Phasing

Explains the importance of proper phasing for motor commutation and control.

Incremental Encoder Output

Explains how incremental encoder counts are generated and buffered outputs.

High Resolution Encoder Output

Describes generating counts from high-resolution SIN/COS signals.

Understanding Auxiliary Encoder Feedback Specifications

Details acceptable auxiliary encoder signal types.

5 V Auxiliary Encoder Power Supply

Describes the 5V DC power supply for auxiliary encoder operation.

Sine and Cos Inputs

Provides input voltage and frequency specifications for Sine/Cosine encoders.

Understanding Ultra3000 I;O Specifications

Digital I;O Power Supply

Describes the requirements for the digital I/O power supply.

Auxiliary 5 V Logic Supply

Explains the external +5V power supply requirements for logic power.

Understanding Motor Encoder Feedback Specifications

Understanding Motor Feedback Signals and Outputs

Chapter 3 Connecting Your Ultra3000

Connecting Your Ultra3000

Grounding Your Ultra3000

Provides general grounding guidelines for all equipment.

Connecting Input Power

Details how to insert wires into TB1 terminals for input power.

Connecting Motor Power and Brakes

Assumes input power is wired and covers motor power and brake connections.

Wiring Motor Power

Shows how to insert motor power wires into TB1 terminals.

Understanding Motor Brake Connections

Explains how to determine brake wire locations and catalog numbers.

Connecting to a DeviceNet Network

Provides information on planning and connecting to a DeviceNet network.

Connecting Your DeviceNet Cable

Shows how to insert wires into DeviceNet connector terminals.

Grounding Your System to the Subpanel

Details chassis ground configuration for systems on one panel.

Power Wiring Requirements

Understanding Shunt Connections

Understanding Feedback and I;O Cable Connections

Connecting Your SERCOS Fiber-Optic Cables

Chapter 4 Troubleshooting Status Indicators

Troubleshooting Status Indicators

Safety Precautions

Lists safety precautions to observe when troubleshooting the Ultra3000 drive.

Error Codes

Continues the list of error codes, symptoms, causes, and solutions.

Troubleshooting for SERCOS Drives

Troubleshooting for DeviceNet Drives

Ultra3000 Power Specifications

Ultra3000 (230 V) Power Specifications

Ultra3000 (460 V) Power Specifications

Specifications and Dimensions

Fuse Specifications

Lists recommended fuse classes and types for Ultra3000 drives.

Circuit Breaker Specifications

Provides circuit breaker examples recommended for 460V drives.

Inputs and Outputs Specifications

Details digital and analog input/output specifications.

Motor Feedback Specifications

Details encoder types, input frequency, and commutation startup.

AC Line Filter Specifications

Lists compatible AC line filters with their specifications and drive suitability.

Ultra Family External Shunt Module Specifications

Lists compatible external shunt modules and their specifications.

Maximum Feedback Cable Lengths

Provides maximum cable length limits for different motor types.

Communication Specifications

Lists specifications for SERCOS, DeviceNet, and Serial communication.

Auxiliary Feedback Specifications

Details auxiliary encoder input modes, frequency, and types.

Ultra3000 General Specifications

Power Interconnect Diagrams

Shunt Module Interconnect Diagrams

Ultra3000;Motor Interconnect Diagrams

Control String Examples (120 V ac)

Controlling a Brake Example

Ultra3000 to Logix Cable and Interconnect Diagrams

Ultra3000 to IMC-S Compact Cable and Interconnect Diagram

Ultra3000 Drives

Catalog Numbers and Accessories

AC Line Filters

Identifies AC Line Filter catalog numbers for different applications.

Motor Feedback Cables

Lists motor feedback cable descriptions and catalog numbers by motor series.

SERCOS Interface Fiber-Optic Cables

Lists catalog numbers for SERCOS interface fiber-optic cables.

Motor End Connector Kits

Lists motor-end connector kits for various motor series.

External Shunt Kits

Lists external shunt kit catalog numbers and drive compatibility.

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