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Allen-Bradley Kinetix 6200 User Manual

Allen-Bradley Kinetix 6200
336 pages
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Kinetix 6200 and Kinetix 6500 Modular
Multi-axis Servo Drives
Catalog Numbers
2094-BCxx-Mxx-M, 2094-BMxx-M
2094-SE02F-M00-Sx, 2094-EN02D-M01-Sx,
2094-BSP2, 2094-PRF, 2094-SEPM-B24-S
User Manual
Original Instructions

Table of Contents

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Allen-Bradley Kinetix 6200 Specifications

General IconGeneral
ModelKinetix 6200
TypeServo Drive
Communication ProtocolEtherNet/IP
Protection RatingIP20
Feedback OptionsResolver
Safety FeaturesSafe Torque-Off
Operating Temperature0°C to 55°C
Relative Humidity5% to 95% (non-condensing)

Summary

Chapter 1 Start

About the Kinetix 6200 and Kinetix 6500 Drive Systems

Provides an overview of the Kinetix 6200/6500 modular multi-axis servo drives for integrated motion solutions.

Typical Hardware Configurations

Illustrates typical three-phase AC and DC common-bus configurations for Kinetix 6200/6500 systems.

Typical Communication Configurations

Shows typical Sercos and EtherNet/IP communication setups for Kinetix 6000, 6000M, and 6200 drives.

Catalog Number Explanation

Details modular drive catalog numbers and descriptions for Kinetix 6200/6500 and Kinetix 6000 drive components.

Kinetix Drive Component Compatibility

Explains compatibility between Kinetix 6200/6500 power modules and control modules.

Kinetix 6000M Integrated Drive-Motor System Compatibility

Describes compatibility of Bulletin 2094 power rails with Kinetix 6000M IDM systems.

Agency Compliance

Outlines CE requirements for Kinetix 6200/6500 systems, especially without the LIM module.

Chapter 2 Plan the Kinetix 6200 and Kinetix 6500 Drive System Installation

System Design Guidelines

Provides guidelines for enclosure design and system component mounting on the panel.

Electrical Noise Reduction

Outlines best practices to minimize noise-related failures in Kinetix 6200/6500 installations.

Chapter 3 Mount the Kinetix 6200 and Kinetix 6500 Drive System

Before You Begin

Provides considerations for Bulletin 2094 power rail installation and using mounting brackets.

Determine Mounting Order

Details how to mount IAM, AM/IPIM, shunt, and slot-filler modules based on power utilization.

Mount Modules on the Power Rail

Provides step-by-step instructions for mounting modules onto the Bulletin 2094 power rail.

Mount the Control Modules

Details how to mount control modules to IAM or AM power modules using mounting hooks and studs.

Chapter 4 Connector Data and Feature Descriptions

2094 Power Module and Control Module Features

Identifies connectors and indicators for IAM/AM power and control modules, including IPIM.

I/O, Safety, and Auxiliary Feedback Connector Pinout

Details the pinout for the 44-pin I/O, Safety, and Auxiliary Feedback (IOD) connector.

Motor Feedback Connector Pinout

Provides the pinout for the 15-pin (MF) motor feedback connector.

Ethernet Communication Connector Pinout

Details the pinout for the 8-pin Ethernet PORT1 and PORT2 connectors.

IAM Input Connector Pinout

Provides pinout details for Control Power, DC Bus/Input Power, and Contactor Enable connectors.

Control Signal Specifications

Describes Kinetix 6200/6500 drive I/O, communication, contactor enable, and control power connectors.

Power and Relay Specifications

Describes Bulletin 2094 power module brake relay, input power, motor power, and control power connectors.

Feedback Specifications

Details motor and auxiliary feedback signals from various encoder types.

Safe Speed Monitor Safety Features

Explains Safe Torque Off, Safe Speed Monitor, and door control/monitoring functions.

Chapter 5 Connect the Kinetix 6200 and Kinetix 6500 Drive System

Basic Wiring Requirements

Provides basic wiring information for Kinetix 6200 and Kinetix 6500 drive modules.

Determine the Input Power Configuration

Guides users in determining the type of input power for Kinetix 6200/6500 systems.

Set the Ground Jumper in Select Power Configurations

Details setting the ground jumper for ungrounded, corner-grounded, and impedance-grounded power configurations.

Grounding the Modular Drive System

Explains grounding requirements for all equipment and components in a machine or process system.

Power Wiring Requirements

Specifies wire requirements for IAM power modules, including wire size, strip length, and torque values.

Power Wiring Guidelines

Provides guidelines for wiring power connectors on IAM and AM power modules.

Wiring the IAM/AM Module Connectors

Provides examples and tables for making connections to IAM and AM power modules.

Apply the Motor Cable Shield Clamp

Details the procedure for applying the motor cable shield clamp to IAM, AM, or IPIM modules.

Feedback and I/O Cable Connections

Discusses factory-made cables and options for building custom feedback and I/O cables.

Wiring the Feedback and I/O Connectors

Provides procedures for connecting premolded motor feedback cables and breakout board kits.

External Shunt Module Connections

Gives guidelines for wiring external passive shunt modules.

IPIM Module Connections

Provides an overview of Kinetix 6000M IDM system connections to the IPIM module.

RBM Module Connections

Provides guidelines for wiring Bulletin 2090 Resistive Brake Module (RBM) modules.

Sercos Fiber-optic Cable Connections

Details connecting fiber-optic cables for sercos interface module/PCI card and Kinetix 6200 control modules.

Kinetix 6000M Integrated Drive-Motor Sercos Connections

Explains Kinetix 6200 sercos ring connections with Kinetix 6000M IDM units and IPIM modules.

Ethernet Cable Connections

Assumes ControlLogix/CompactLogix EtherNet/IP module and Bulletin 2094 control modules are ready for Ethernet connection.

Chapter 6 Configure and Start the Kinetix 6200 Drive System

Configure the Kinetix 6000M Integrated Drive-Motor System

Provides procedures for assigning node addresses and configuring Kinetix 6000M IDM system in Logix Designer.

Configure the Drive Modules

Details steps to configure IAM power module and attached control modules, including setting node address.

Configure the Logix5000 Sercos interface Module

Guides configuration of ControlLogix, CompactLogix, or SoftLogix sercos modules in Logix Designer.

Apply Power to the Kinetix 6200 Drive

Provides steps to apply power to the Kinetix 6200 drive system after wiring and configuration.

Test and Tune the Axes

Outlines steps for testing axes connections, including marker, feedback, and command/feedback tests.

Chapter 7 Configure and Start the Kinetix 6500 Drive System

Configure the Drive Modules

Details steps to configure IAM power module node address and control module settings for Kinetix 6500.

Configure the Logix EtherNet/IP Module

Guides configuration of ControlLogix EtherNet/IP modules using Logix Designer application.

Apply Power to the Kinetix 6500 Drive

Provides steps to apply power to the Kinetix 6500 system after wiring and configuration.

Test and Tune the Axes

Outlines steps for testing axes connections, including marker, feedback, and command/feedback tests.

Chapter 8 Troubleshoot the Kinetix 6200 and Kinetix 6500 Drive System

Safety Precautions

Lists safety precautions to observe when troubleshooting Kinetix 6200 and Kinetix 6500 drives.

Interpret Status Indicators

Provides troubleshooting tables to identify faults, potential causes, and resolution actions.

General System Anomalies

Describes anomalies that may not result in fault codes but require troubleshooting for performance.

Logix5000 Controller and Drive Behavior

Explains how to configure Bulletin 2094 control module response to drive faults/exceptions.

Chapter 9 Remove and Replace the Kinetix 6200 and Kinetix 6500 Drive Modules

Before You Begin

Lists required tools and ESD precautions for module removal and replacement.

Remove Kinetix 6200 and Kinetix 6500 Drive Modules

Provides steps to remove control modules, power modules, IPIM, shunt, and slot-filler modules.

Replace Kinetix 6200 and Kinetix 6500 Drive Modules

Details steps for replacing control modules, power modules, shunt, and slot-filler modules.

Remove the Power Rail

Provides steps to remove the power rail after all modules have been removed.

Replace the Power Rail

Provides steps to align and secure the replacement power rail on the panel.

Appendix A Interconnect Diagrams

Interconnect Diagram Notes

Provides notes and applies to wiring examples for Kinetix 6200/6500 drive systems.

Power Wiring Examples

Shows power wiring configurations with and without LIM module, DC common bus, and shunt module.

Axis Module/Rotary Motor Wiring Examples

Provides wiring examples for Kinetix 6200/6500 drives with Allen-Bradley rotary motors.

Axis Module/Linear Motor/Actuator Wiring Examples

Provides wiring examples for Kinetix 6200/6500 drives with Allen-Bradley linear motors and actuators.

Kinetix 6000M Integrated Drive-Motor Wiring Example

Illustrates wiring examples for Kinetix 6200 drives with Kinetix 6000M integrated drive-motor (IDM) systems.

Controlling a Brake Example

Demonstrates controlling a motor brake using the Bulletin 2094 IAM/AM module relay output.

System Block Diagrams

Provides block diagrams of Kinetix 6200 and Kinetix 6500 drive modules.

Appendix B Upgrade the Drive Firmware

Upgrade Kinetix 6000M System Firmware

Explains upgrading firmware for Kinetix 6000M IDM system using ControlFLASH software.

Upgrade Drive Firmware with ControlFLASH Software

Details the process of upgrading axis module firmware using ControlFLASH software.

Appendix C DC Common Bus Applications

Before You Begin

Assumes Kinetix 6200/6500 DC common-bus system is mounted and wired.

Calculate Total Bus Capacitance

Explains how to sum capacitance values for Bulletin 2094 common-bus modules.

Calculate Additional Bus Capacitance

Details summing capacitance values for follower IAM, AM, and IPIM modules on the power rail.

Bulletin 2094 Drive Capacitance Values

Provides capacitance values for IAM/AM, Shunt, and IPIM modules for common-bus applications.

Common Bus Capacitance Example

Illustrates calculating total and additional bus capacitance for a common-bus system.

Appendix D Configure the Load Observer Feature

Benefits

Describes advantages of load observer for motion control, improving performance and reducing errors.

How it Works

Explains how load observer acts on acceleration signal and monitors feedback for load estimation.

Configuration

Details ways to configure load observer using IDN parameters and selecting load observer modes.

Setting Gains with Sercos IDN Write Messages

Explains how to write Load Observer Configuration and gains using Sercos IDN Write messages.

Compensate for High Frequency Resonances

Provides steps to identify and reduce high-frequency resonances using Motion Direct Commands.

Appendix E Web Server Interface

Overview

Describes accessing the web-server interface via Ethernet for status and network configuration.

Home Category

Allows monitoring of drive characteristics like device name, IP address, and firmware revision.

Diagnostics Category

Includes tabs for monitoring drive, motor, network, encoder, and signal status.

Fault Logs Category

Provides access to faults logged by the drive for future retrieval and analysis.

Data Logs Category

Offers access to logged data for future retrieval, including temperatures and firmware changes.

Administrative Settings Category

Allows updating drive identification settings like device description and name.

Browse Power Rail Category

Enables browsing the power rail to view axis modules and their locations on the web page.

Safety Category

Provides an overview of safety configuration web pages for configuring safety functions.

Appendix F Changing the Default IDN Parameter Values

Before You Begin

Explains reconfiguring default IDN parameters for applications not matching default configurations.

Change IDN Parameter Values

Details using sercos IDN Write instruction in Logix Designer to change IDN parameter values.

Appendix G RBM Module Interconnect Diagrams

Before You Begin

Assumes RBM module installation with Kinetix 6200/6500 system.

RBM Module Wiring Examples

Provides interconnect diagrams for Bulletin 2090 RBM modules with Kinetix 6200/6500 drives.

Appendix H EC Certifications

EC Type - Examination Certificate

Provides information on EC Type Examination Certificates for Kinetix 6200/6500 servo drives.

EC Declaration of Conformity

Directs users to Rockwell Automation website for declarations of conformity (DoC).

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