Alpitronic Hypercharger HYC 150 User Manual

hypercharger - Operation Instructions and Installation Guide
Hardware
Version 2-2
Content
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Content
1. Safety instructions ......................................................................................................... 12
1.1. Designated use ......................................................................................................12
1.2. Users .....................................................................................................................12
1.3. Safety instructions for installation and maintenance ...............................................13
2. Product description ........................................................................................................ 15
2.1. Charging interfaces ................................................................................................17
2.2. Exterior view ..........................................................................................................21
2.2.1. Nameplate .......................................................................................................23
2.3. Opening of the hypercharger ..................................................................................23
2.4. Internal view ...........................................................................................................25
2.4.1. HYC_150 internal view ....................................................................................25
2.4.2. HYC_300 internal view ....................................................................................27
2.5. Main components ...................................................................................................29
2.5.1. Power-Stack ....................................................................................................29
2.5.2. Input Switchgear .............................................................................................33
2.5.3. Output Switchgear ...........................................................................................35
2.5.4. CTRL_COM ....................................................................................................39
2.5.5. Display incl. RFID reader ................................................................................41
2.5.6. CTRL_EXT ......................................................................................................42
2.6. Additional options ...................................................................................................43
2.6.1. Cooling unit .....................................................................................................43
2.6.2. Emergency stop button ...................................................................................44
2.6.2.1. External emergency stop relay .................................................................44
2.6.3. Crash sensors .................................................................................................46
2.6.4. Door contact switches .....................................................................................46
2.6.5. Credit card terminal .........................................................................................46
2.6.6. Barrier-free hypercharger ................................................................................47
3. Packaging, transport and storage .................................................................................. 48
3.1. Packaging ..............................................................................................................48
3.2. Transport and storage ............................................................................................49
3.3. Unpacking ..............................................................................................................51
4. hypercharger installation and commissioning ................................................................ 53
4.1. Mechanical installation of the hypercharger ............................................................53
4.1.1. Site configuration ............................................................................................54
4.1.2. Placement of a concrete foundation ................................................................56
4.1.3. Mounting the hypercharger base on the foundation .........................................58
4.1.4. Mounting the hypercharger on the base plate .................................................62
4.2. Electrical installation ...............................................................................................63
4.2.1. hypercharger schematic HYC_150 ..................................................................63
4.2.2. hypercharger schematic HYC_300 ..................................................................64
4.2.3. Preparation mains power-supply cables ..........................................................65
4.2.4. Grid Connection ..............................................................................................67
4.2.5. Overvoltage protection ....................................................................................70

Alpitronic Hypercharger HYC 150 Specifications

General

Brand	Alpitronic
Model	Hypercharger HYC 150
Category	Battery Charger
Language	English