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AMF 90XLi - User Manual

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PBL ASSEMBLED (REVISED)
POSITIVE BALL LIFT (PBL)
AMF 90XLi Pinspotter Manual Supplement
400-088-011 Rev. A
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Summary

SAFETY

General Safety Guidelines

Provides essential safety precautions and recommendations for operating and maintaining the pinspotter.

Safety Labels and Symbols

Explains the meaning of hazard labels (Danger, Warning, Caution) and symbols used in the manual and on the machine.

Hazard Symbols and Warnings

Details specific hazard symbols and warnings, including pinching hazards and operational precautions.

Guards and Safety Precautions

Outlines essential safety steps before maintenance and describes the function of safety guards on the Positive Ball Lift.

INTRODUCTION

How To Use This Manual

Guides the user on how to effectively utilize the manual for adjustment, operation, and maintenance of the Positive Ball Lift.

POSITIVE BALL LIFT OPERATION & ADJUSTMENT

Positive Ball Lift Description

Describes the purpose and components of the Positive Ball Lift system, including its assemblies.

Positive Ball Lift Removal

Provides step-by-step instructions for safely removing the Positive Ball Lift assembly from the pinspotter.

Positive Ball Lift Installation

Details the procedure for installing the Positive Ball Lift assembly, including alignment steps.

Positive Ball Lift Belt Adjustment

Explains how to adjust the tension of the lift belt using the spring retainer to ensure proper operation.

Sensor Assembly Operation

Describes the function of the cam follower roller in relation to the rudder cams for proper sensor engagement.

Sensor Adjustment

Provides instructions for adjusting the height of the cam follower and centering the sensor support arm.

Rudder and Sensor Adjustment

Details the process for adjusting the rudder arm and sensor assembly for correct operation and alignment.

Trip Cam Adjustment

Explains how to adjust the trip cam followers to achieve the correct 1/8-inch gap for proper operation.

Reset Cam Adjustment

Guides the user on adjusting the reset cams to ensure the trip cam follower returns to its forward position correctly.

Positive Ball Lift Assembly Adjustment

Covers centering the ball lift assembly between return rails and adjusting belt tension spring compression.

Lift Arm Adjustment

Details how to measure and adjust the lift arm height relative to the door weldment for proper ball lift function.

Rubber Bumper Adjustment

Explains how to adjust the rubber bumpers to set the correct clearance for the ball lift belt.

LUBRICATION INSTRUCTIONS

Lubrication

Emphasizes the importance of correct lubrication for operation and maintenance, and how to clean parts.

Lubricant Symbols

Defines symbols used to indicate oiling (square) and greasing (circle) requirements for components.

Positive Ball Lift Lubrication Points (Figure 3-1)

Identifies specific lubrication points on the Positive Ball Lift assembly and the recommended frequency.

Positive Ball Lift Lubrication Points (Figure 3-2)

Details lubrication requirements for various parts of the Positive Ball Lift, including pulleys and yoke pivots.

Belt Tensioner Lubrication Points (Figure 3-3)

Specifies lubrication points for the belt tensioner assembly, including pulleys and bearings.

Light Ball Sensor Lubrication

Advises against lubricating specific sensor components where friction is necessary for operation.

Ratchet Wheel Lubrication (Figure 3-5)

Details lubrication requirements for the ratchet wheel shaft flange bearings.

TROUBLESHOOTING

Ball idles at exit - will not enter lift

Troubleshooting guide for balls that stop at the exit and fail to enter the lift mechanism.

Ball lift fails to elevate ball

Diagnoses common issues when the ball lift is unable to elevate the ball.

Ball fails to roll up track rails

Addresses problems where the ball does not roll correctly up the track rails.

Ball fails to continue to top of lift assembly and stops or slides back to the lift arm

Troubleshoots issues where the ball stops or slides back before reaching the top of the lift assembly.

Ball becomes airborne at top of track rail assembly

Diagnoses why a ball might become airborne at the top of the track rail assembly.

Ball wobbles on track rail assembly

Provides solutions for balls that wobble while moving on the track rail assembly.

Ball lift belt leaves V-groove of sheaves

Troubleshoots common issues where the ball lift belt detaches from the sheaves.

Rudder slaps ball back onto carpet

Addresses problems where the rudder incorrectly pushes the ball back onto the carpet.

Sensor fails to clear pin jams

Diagnoses issues where the sensor does not properly clear pin jams.

DRAWINGS & PARTS LISTS

Positive Ball Lift - Assembled View

An assembled view of the Positive Ball Lift, showing all components in their operational configuration.

Positive Ball Lift - Exploded View

An exploded view of the Positive Ball Lift, illustrating the arrangement and relationship of individual parts.

Positive Ball Lift - Exploded View (continued)

Continues the exploded view of the Positive Ball Lift, detailing additional components and their assembly.

PBL Belt Tensioner Assembly

Diagram and parts list for the PBL Belt Tensioner Assembly, crucial for maintaining belt tension.

PBL Belt Tightener Assembly

Illustrates the PBL Belt Tightener Assembly, showing its components and arrangement for belt adjustment.

PBL Ratchet Drive Assembly

Diagram and parts list for the PBL Ratchet Drive Assembly, detailing its mechanical components.

PBL Light Ball Sensor Assembly

Exploded view and parts list for the PBL Light Ball Sensor Assembly, essential for ball detection.

PBL Light Ball Sensor Assembly (continued)

Continues the exploded view and parts list for the PBL Light Ball Sensor Assembly, showing further components.

PBL Track Rail Assembly

Diagram and parts list for the PBL Track Rail Assembly, which guides the ball's path.

AMF 90XLi Specifications

General IconGeneral
BrandAMF
Model90XLi
CategoryLifting Systems
LanguageEnglish