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ANSIMAG K+1516 User Manual

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Sundyne Corporation is ISO 9001-2000 compliant is certified by Lloyd’s Register Quality Assurance Limited.
INSTALLATION &
MAINTENANCE MANUAL
K+
ANSI
ISO
HORIZONTAL END-SUCTION PUMPS
ANSI MODELS: K+1516, K+326, K+326s, K+3156, K+436, K+1518 and
K+3158
ISO MODELS: K+i32160, K+i50160, K+i65160, K+i32200 and
K+i40200
JIS MODELS: K+j40160, K+j40200, K+j50200, K+j50160, and
K+j65160
Issued January, 2007
T.S.U.
♦♦♦♦Do not run dry ♦♦♦♦
This pump is NOT self-priming. The pump
must be filled with liquid before starting
otherwise severe damage may occur.
“Simple by Design”
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ANSIMAG K+1516 Specifications

General IconGeneral
BrandANSIMAG
ModelK+1516
CategoryWater Pump
LanguageEnglish

Summary

3. Safety Check List and Hazards

Magnetic Field and Force Hazards

Warnings and precautions related to strong magnetic fields and forces.

5. Pump Installation

5-a. Piping Guidelines

Guidelines for suction and discharge piping, including sizing and valve placement.

5-b. Foundation Requirements

Foundation Preparation and Grouting

Details on embedding bolts, using shims/wedges, and grouting for stability.

5-c. Installation and Electrical Connections

5-d. Earthing Arrangement

Grounding for Safety Compliance

Instructions for connecting the pump to earth for safety, especially for ATEX units.

6. Pump Start Up and Shutdown

6-a. Pre-Start Check List

Essential checks before initial pump startup, including liquid fill and connections.

6-b. Start Up and Operation Procedure

Procedure for starting the pump, checking rotation, and controlling flow.

Pump Operational Hazards and Precautions

Running Dry and Dead Head Warnings

Warnings against running the pump dry or dead-headed to prevent damage.

Magnet Mismatch and Cavitation Risks

Precautions against magnet mismatch and cavitation damage.

Water Hammer and Power Monitor Recommendations

Guidance to avoid water hammer and recommendation for power monitors.

6-c. Shutdown Procedure

Safe Pump Shutdown Steps

Step-by-step guide for safely shutting down the pump.

7. Disassembly and Maintenance

7-a. Basic Disassembly for Inspection

Step-by-step guide for initial pump disassembly for inspection purposes.

Pump Preparation and Initial Separation

Pump prep, draining, decontamination, and initial motor/bracket separation.

7-a. Basic Disassembly for Inspection (Cont'd)

Using Jackscrews for Drive End Separation

Procedure for using jackscrews to separate the motor/drive end from the wet end.

Removing Rear Support and Containment Shell

Steps to unbolt and remove the rear support and containment shell unit.

Impeller and Shaft Removal Steps

Instructions for removing the impeller and shaft from the pump casing or shell.

7-b. Inspection Check List

7-b. Inspection Check List (Cont'd)

7-c. Detailed Wear Parts Tolerances

Bushing and Shaft Wear Limits

Specifies original dimensions, inspection dates, and wear limits for bushings and shafts.

Mouth Ring Groove Depth Specification

Details the original and minimum groove depth for mouth rings.

7-d. Parts Replacement Procedures

K+ Bushing Installation/Removal Tool

Details the tool used for installing and removing pump bushings.

Bushing Installation and Removal

Illustrates the process of installing and removing bushings.

7-d. Parts Replacement Procedures (Cont'd)

Impeller/Inner Drive Separation

Procedure for safely separating the impeller from the inner drive using a tool.

8. Wet End Assembly (ANSI & ISO Pumps)

8-a. Shaft/Containment Shell Assembly

Steps for assembling the shaft and containment shell.

8-b. Impeller Assembly Procedures

Instructions for assembling the impeller with the main bushing and mouth ring.

8-b. Impeller Assembly (Cont'd)

Pressing Main Bushing into Impeller

Using an arbor press to install the main bushing into the impeller bore.

8-c. Wet-End Assembly Steps

Inserting Containment Shell into Rear Support

Aligning and seating the containment shell in the rear support.

Assembling Pump Casings

Steps for fitting the pump casing and rear support together.

9. Drive End Assembly (ANSI Pumps with NEMA Motors)

9-a. Mounting Outer Drive to Motor/Shaft

Steps for mounting the outer drive onto the motor or bearing frame shaft.

9-a. Mounting Outer Drive (Cont'd)

9-b. Mounting Motor Risers or Foot

Motor Riser and Foot Attachment

Instructions for mounting motor risers or feet for specific ANSI pump groups.

9-c. Mounting Drive End to Wet End

Connecting Drive End to Wet End

Step-by-step guide for connecting the drive end to the wet end.

9-d. Aligning Pump Mounting Feet

Ensuring Flat Foot Mounting

Procedure for ensuring the pump assembly sits flat on its mounting feet.

10. Drive End Assembly (ANSI/ISO Pumps with IEC Motors)

10-a. Mounting Adapter, Outer Drive, and Foot

Steps for mounting the adapter, outer drive, and foot for IEC motors.

10-a. Mounting Adapter, Outer Drive, and Foot (Cont'd)

10-b. Mounting Drive End to Wet End

Connecting IEC Drive End to Wet End

Procedure for connecting the IEC drive end to the pump wet end.

Recommended vs. Not Recommended Connection

Illustrates correct and incorrect methods for connecting drive and wet ends.

10-c. Aligning Pump Mounting Feet

Ensuring Flat Foot Mounting for IEC

Ensuring the pump assembly's feet are flat on the mounting surface.

11. Trimming Impellers

12-a. Bearing Frame Disassembly

12-b. Bearing Frame Inspection and Maintenance

12-c. Bearing Frame Assembly

13. Parts List

PART LIST 1: ANSI Pump Wet End Parts

PART LIST 1: ANSI Pump Wet End Parts (Cont'd)

PART LIST 2: ANSI Pump NEMA Drive End Parts

PART LIST 2: ANSI Pump NEMA Drive End Parts (Cont'd)

PART LIST 3: ANSI Pump IEC Drive End Parts

PART LIST 3: ANSI Pump IEC Drive End Parts (Cont'd)

PART LIST 4: ISO Pump Wet End Parts

PART LIST 4: ISO Pump Wet End Parts (Cont'd)

PART LIST 5: ISO Pump IEC Drive End Parts

PART LIST 5: ISO Pump IEC Drive End Parts (Cont'd)

PART LIST 6: Bearing Frame Only Parts

15. Specifications

Pressure & Temperature Capability

Pump Component Specifications

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