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Arroyo Instruments TECSource 5400 Series User Manual

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Arroyo Instruments TECSource 5400 Series Specifications

General IconGeneral
BrandArroyo Instruments
ModelTECSource 5400 Series
CategoryTemperature Controller
LanguageEnglish

Summary

Introduction

What's in the Box

List of items included with the TECSource instrument upon purchase.

Accessories

Description of optional accessories available for the TECSource.

Safety Terms and Symbols

Safety Terms Explained

Explanation of safety terms used in the manual, including warnings and cautions.

General Warnings

Symbols and Warnings

Details specific warnings and cautions regarding instrument usage and potential hazards.

Quick Start Guide

Installation and Setup

Powering Up the Unit

Instructions for connecting power and turning on the TECSource instrument.

Ventilation and Rack Mounting

Ventilation Requirements

Guidelines for ensuring proper ventilation to prevent overheating and instrument damage.

Rack Mounting Considerations

Advice for installing the unit in a standard 19-inch rack, considering ambient temperature.

Warm-up and Environmental Considerations

Recommendations for warm-up time and environmental conditions to achieve optimal accuracy.

Power and Cable Connectivity

TEC Output Connector Pinout

Detailed pinout description for the 17W2 female TEC output connector.

Various Connector Interfaces

Auxiliary Connector Pinout

Pinout details for the DB-25 female auxiliary connector, including digital I/O and sensors.

Remote Sensor and Voltage Sense

Using remote sensor inputs and TEC voltage sense pins for accurate measurements.

Communication Port Connectors

Interlock Connector

Details for the 2-pin Phoenix socket interlock connector.

USB Connector

Information on connecting the TECSource via USB 1.1 or 2.0 port.

RS232 Connector

Details for the DB-9 male RS232 connector wired in a NULL modem configuration.

Connecting to the TECSource

Front Panel Operation Overview

An overview of the TECSource's front panel design, buttons, and display functionality.

Front Panel Operation and Controls

Control Modes Explained

Explanation of the three control modes: T Mode, R Mode, and Ite Mode for temperature control.

Display Modes and Measurement Data

Main Display Screen Options

Details on the different data sets that can be displayed on the TECSource's main screen.

Measurement Display Details

Information on how measurements are displayed based on the selected control mode.

Using Output Limits

Settings and Menus

Root Menu Settings

Configuration of core instrument parameters like Mount, Sensor, and Gain in the root menu.

PID Parameter Settings

Setting up the Proportional, Integral, and Derivative terms for precise temperature control.

Advanced Configuration Settings

PID I and D Parameters

Setting the Integral and Derivative terms for the PID control loop.

Current, Voltage, and Temperature Limits

Configuring current, voltage, and temperature limits for output control and safety.

Operating Mode Selection

Setting the operating mode to T Mode, R Mode, or Ite Mode for temperature control.

Main Sensor Menu Configuration Options

Active Sensor Selection

Selecting the primary sensor to be used as the feedback sensor for the control loop.

Sensor Coefficient Settings

Configuring Steinhart-Hart and RTD coefficients for various sensor types.

Sensor Limits and Stability Tolerance

Sensor Limits Menu

Setting high and low temperature limits for primary and auxiliary sensors.

Tolerance Settings

Defining Tol Time and Tol Temp for evaluating temperature stability and control performance.

Output, Analog, and Digital I/O Settings

Analog Output Menu

Configuring the function and voltage settings for the analog output.

Digital I/O Menu

Configuring the behavior of digital inputs and outputs.

System Configuration and Key Settings

Relay and Digital Output Settings

Configuring digital outputs and controlling the electro-mechanical relay functions.

Fan Setup Menu

Configuring the built-in fan power supply and control modes.

Function Keys and Communications

Assigning functions to keys and setting communication parameters like baud rate.

System Control and Output Management

Remote Mode Settings

Configuring parameters for operating the instrument in remote mode.

System Menu Settings

Adjusting system-wide settings like brightness, audible beep, and knob speed.

Out Off Menu Settings

Configuring conditions that will cause the TEC output to turn off.

Output Control and AutoTune Functionality

Output Off Conditions

Listing conditions that trigger an output shutdown, configurable in the Out Off Menu.

AutoTune PID Menu

Utilizing the AutoTune feature for automatic PID parameter calculation.

Advanced Menu Settings

Configuration of advanced parameters like temperature rate and set point step.

Remote Mode Operation

Software Installation and Configuration Management

Installing USB Drivers

Steps for installing the necessary USB drivers for computer communication.

Saving and Restoring Configurations

Managing instrument settings by saving and restoring configurations.

Using the Function Keys

Script Execution

Assigning and running scripts via function keys for automated instrument control.

Configuration Recall

Assigning and recalling saved instrument configurations using function keys.

Understanding Sensor Input Types

Primary vs. Auxiliary Sensors

Distinction between primary and auxiliary sensors and their roles in control and monitoring.

Auxiliary Interface and Input/Output Details

Auxiliary Sensor Connections

Wiring and configuration guidelines for auxiliary sensors.

Digital Input Configuration

Setting up digital inputs for interlock or remote control functions.

Digital Outputs and Relay Control Functions

Digital Output Functions

Configuring digital outputs for various instrument states like Stable or Limit.

Relay Operation

Controlling the electro-mechanical relay for external device activation.

Interlock Safety and Fixture Selection

Interlock Function

Using the dedicated interlock input to disable TEC output for safety.

Selecting the Fixture Type

Configuring the instrument for specific mounts to optimize settings and limits.

Determining Temperature Stability

Tolerance Settings

Defining Tol Time and Tol Temp for evaluating temperature stability and control performance.

Out Off Menu Configuration Options

Output Off Conditions List

Listing conditions that trigger an output shutdown, configurable in the Out Off Menu.

Applying Sensor Limit Conditions

Temperature Protection Logic

How sensor limits and output off settings affect instrument behavior.

Working With Thermistor Sensors

Thermistor Resistance Characteristics

Understanding thermistor operation, resistance vs. temperature, and Steinhart-Hart equation.

Working With RTD Sensors

RTD Resistance Equations

Understanding RTD operation, resistance vs. temperature, and IEC751 equations.

RTD Measurement: 2-Wire vs. 4-Wire

RTD Measurement Mode Selection

Comparing 2-wire and 4-wire measurement modes for RTDs to minimize measurement error.

IC Sensors: AD590 and LM335

IC Sensor Temperature Formula

Working with AD590 and LM335 IC sensors and their linear temperature correction formula.

Gain Control and PID Loop Tuning

PID Parameter Tuning

Adjusting gain settings and tuning PID loop parameters for optimal control performance.

Using the AutoTune Function

PID Formula and Manual Tuning

Understanding the PID formula and manually tuning parameters.

AutoTune Function Process and Failures

Remote AutoTune and Temperature Rate Control

Remote AutoTune Operation

Performing AutoTune remotely via commands and monitoring its progress.

Controlling Temperature Ramp Rate

Setting the desired temperature ramp rate in degrees Celsius per minute.

Set Point Step and Heater/Cooling Modes

Adjusting Set Point Step Size

Customizing the increment of the temperature set point for easier adjustment.

Resistive Heater Modes

Configuring the TECSource for resistive heaters or heat/cool-only modes.

Using the Current Output Limit

Using the Voltage Output Limit

Voltage Limit Engagement Conditions

Conditions that must be met for the software-controlled voltage limit to engage.

Correcting TEC Voltage Measurement Accuracy

Software Compensation Method

Using the Cable R setting for software compensation of voltage loss.

4-Wire TEC Voltage Measurement

Enabling Remote Voltage Sensing

Using 4-wire Kelvin connections for accurate remote TEC voltage measurements.

Analog Output Configuration Options

Analog Output Functions

Configuring the analog output for direct voltage control, temperature error, or temperature.

Analog Output Signal Modes

Temperature and ITE Output Modes

Details on Analog Output modes for Temperature and ITE current proportionality.

External Fan Control Configuration

Fan Setup Menu Options

Configuring the built-in fan power supply and control modes.

User Calibration Procedures and Commands

Calibration Commands Overview

Applying user calibration to instrument functions using specific computer interface commands.

Instrument Interfacing and Internal Power Management

Linking Instruments

Ability to link the TECSource with a LaserSource for extended functionality.

Internal Power Management

Managing internal thermal load through tunable power supply and current limiting.

Safe Operating Range Charts

5400-15-28 Operating Range

Graphical representation of safe operating current and voltage limits for the 5400-15-28 model.

Safe Operating Ranges

5400-30-28 Operating Range

Graphical representation of safe operating current and voltage limits for the 5400-30-28 model.

5400-20-56 Operating Range

Graphical representation of safe operating current and voltage limits for the 5400-20-56 model.

Product Specifications Overview

Drive Channel Specs

Technical specifications for the current and voltage drive channels.

Temperature Control Specs

Specifications related to temperature range, resolution, and accuracy.

Measurement Channels Specs

Specifications for current, voltage, and sensor measurement channels.

Sensor and Device Specifications

Sensor Specs (LM335, AD590, RTD)

Detailed specifications for LM335, AD590, and RTD sensor measurements.

Other Device Specs (Power, Size, Temp)

Specifications for power, dimensions, operating temperature, and interface type.

Error Messages and Troubleshooting Codes

EEPROM and Communication Errors

Error codes related to EEPROM corruption and communication issues.

Data, Configuration, and Sensor Error Handling

Data, Config, and Script Errors

Handling errors related to data format, configuration, and script execution.

Sensor and Module Faults

Error codes indicating sensor open circuits or Peltier module faults.

Operational Error Conditions

Limit and Stability Faults

Managing errors related to output limits, stability, and sensor changes.

Mode and AutoTune Errors

Error codes for mode changes, AutoTune failures, and thermal trips.

System, User, and Hardware Errors

Calibration and Reset Errors

Error codes related to user calibration resets and factory default resets.

Function Key and Hardware Errors

Troubleshooting user errors, function key issues, and hardware faults.

Maintenance, Calibration, and Service Information

Maintenance and Fuse Replacement

Guidelines for instrument cleaning and replacing blown fuses.

Service and Contact Information

How to obtain service, repair, and contact Arroyo Instruments for support.

Warranty Terms and Limitations

Warranty Terms and Conditions

Details on the product warranty, coverage period, and repair/replacement policy.

Warranty Limitations

Exclusions from warranty coverage, including misuse and unauthorized modifications.

European Community Declaration of Conformity

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