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ASG ASG-SD2500 User Manual

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ASG-SD2500 & ASG-CT2500
ASG-SD2500 Series Screwdriver & Controller
User’s Guide
Version 3.0.4
September, 2017
Document CT2500-1 EN
Original Instructions
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ASG ASG-SD2500 Specifications

General IconGeneral
BrandASG
ModelASG-SD2500
CategoryController
LanguageEnglish

Summary

Declaration of Conformity

Information on Noise Emission

Safety Precautions

Damage and Service Procedures

Steps for unplugging and servicing equipment when damage is detected or malfunction occurs.

Electrical and Environmental Safety

Precautions for wet environments, correct power source, and grounding.

Cable, Fuse, and System Protection

Guidelines for protecting cables, fuse replacement, and preventing unauthorized modification.

Personal Safety and Workspace Management

Recommendations for personal attire, safety glasses, clear work areas, and disposal.

Introduction to the System

Installation Guide

Controller Mounting and Power Requirements

Details on mounting the controller and its power specifications.

Tool and Cable Connection Procedures

Instructions for connecting the screwdriver tool and cable to the controller.

Pistol Grip Assembly Installation Steps

Steps for installing the optional pistol grip assembly onto the screwdriver.

ASG-SD2500 Screwdriver Functions

ASG-SD2500 Operations

Run Tool Screen Functionality

Explanation of the 'Run Tool' screen elements and their functions.

Tool Information Screen Details

Details on viewing tool characteristics and calibration values.

Setup Screen Configuration

Tool Triggering Methods

Setting up how the tool is activated, e.g., remote, lever, or push start.

Bolt Count and Retry Settings

Configuring the number of bolts per task and enabling bolt retries.

Reverse Rotation Settings

Defining reverse rotation direction, speed, and power for tasks.

Parameter Setup and Definition

Parameter Configuration Options

Explains setting torque, angle, limits, speed, and other parameters for tasks.

Step-by-Step Parameter Setup

Guide on creating and configuring individual parameters.

Bolt Sequences Configuration

Prevailing Torque Compensation

Prevailing Torque Link and Calculation

Using 'Calc Prevail Torque' and linking for compensation in batch operations.

Task Setup and Management

Renaming and Importing Task Files

Customizing task names and importing task files from USB.

Exporting Task Settings to USB

Saving controller task settings to a USB flash drive for backup or transfer.

Input Programming and Control

Input Configuration for Task Selection

Assigning inputs to select specific tasks for operation.

Input Configuration for Bolt Enablement

Using inputs to enable or disable specific bolts within a sequence.

Input Control for Remote Start and Reverse

Setting up inputs for remote start and reverse rotation functionality.

Input Control for Remote Reset and Halt

Configuring inputs for remote reset and remote halt operations.

Output Programming and Events

Output Event Criteria

Details on the criteria that can trigger controller outputs.

Input/Output Port Guide

Input Port Pinout (DB15 Male)

Pin assignment and function for the 15-pin input connector.

Output Port Pinout (DB25 Male)

Pin assignment and function for the 25-pin output connector.

Graph Screen Analysis

Torque and Angle vs. Time Graphs

Viewing torque and angle data over time.

Speed and Power vs. Time Graphs

Viewing speed and power data over time.

Graph Data Export to USB

Data Screen and Management

Rundown Data Viewing and Access

Accessing and navigating stored rundown information.

Clearing Displayed Data

Procedure for clearing displayed data from the controller.

Downloading Data to USB

System Setup and Settings

User Password Management

Setting up and managing user passwords for controller access.

Controller Date and Time Configuration

Adjusting the controller's date and time for accurate data logging.

Tool Trigger Sensitivity Configuration

Configuring sensitivity for Push-to-Start and Lever Start triggers.

Tool Calibration Value Adjustment

Viewing and modifying the calibration value for connected tools.

Controller Information and Firmware Update

Viewing controller details and performing firmware updates.

Touch Screen Calibration and LCD Brightness

Calibrating the touch screen and adjusting LCD brightness.

Service and Warranty Information

Product Service and Return Procedures

Guidelines for returning products for repair and obtaining authorization.

Product Warranty Terms and Conditions

Details on the warranty period, coverage, and buyer's remedies.

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