2
400 Series
TABLE OF CONTENTS
Original instructions
Table of contents
Introduction..................................................................3
Safety instructions.........................................................4
Intended use............................................................4
Safety first...............................................................5
Handling of heavy loads...........................................6
Operation on gradients............................................8
Personal safety and protective equipment..............9
Safety frame (ROPS) and safety canopy (FOPS)......9
Electric system and handling the battery................10
Fire prevention......................................................10
Warranty...................................................................11
Description of the loader.............................................13
Loader identification..............................................13
Engine identification..............................................13
Main parts of the loader..........................................14
Signs and decals......................................................15
Technical specification...........................................19
Engine specification...............................................20
Fuel requirements.................................................20
Engine oil requirements........................................20
Tires....................................................................20
Auxiliary hydraulics oil flow....................................21
Tipping load..................................................................22
Tipping load..........................................................22
Load diagram.........................................................22
Rated operating capacity........................................23
Operating instructions................................................24
Operating controls................................................24
Control of loader boom, auxiliary
hydraulics and other functions...............................25
Dashboard.............................................................26
Indicator lights.......................................................26
Seat belt and seat adjustments................................27
Battery disconnect switch.....................................28
Controls in the footwell........................................28
Installing of service support and frame lock..........28
Drive release valve.................................................29
Parking brake handle.............................................29
Anti slip valve.........................................................29
Loader control.......................................................30
Telescopic boom...................................................30
Boom floating........................................................30
Tilt adapter............................................................31
Using the auxiliary hydraulics................................32
Joystick with auxiliary hydraulics control buttons...32
Attachment control switch pack...........................32
Extra auxiliary hydraulics outlets, front and rear.....33
Cab L.....................................................................33
Work light kit........................................................34
Headlight, beacon, blinker & reflector kit.............34
Warning beacon....................................................34
Trailer coupling......................................................34
Extra counterweights............................................34
Starting the engine.................................................35
Engine block heater...............................................35
Stopping the engine...............................................36
Drive control.........................................................37
Steering of the loader.............................................38
Requirements for attachments..............................39
Coupling the attachments.....................................40
Coupling the hydraulic hoses of the attachment....41
Releasing the pressure of hydraulic system...........41
Transporting instructions and tie down points......42
Installing of frame lock...........................................42
Towing...................................................................42
Lifting...................................................................43
Storage of the loader..............................................43
Maintenance and service............................................44
Safety instructions.................................................45
Maintenance of hydraulic systems..........................45
Daily inspections and Maintenance.......................46
Service, engine......................................................46
Service schedule....................................................47
Daily inspections and maintenance...........................48
Refueling...............................................................48
General condition of loader...................................48
Cleaning of the loader..........................................49
Greasing of the loader..........................................50
Hydraulic oil level..................................................52
Attachment and its locking
.......................................52
Engine oil level.......................................................53
Check coolant level...............................................53
Water in fuel..........................................................53
Air filter element...................................................53
Battery and electric cables....................................54
Drive control and steering.....................................54
Movements of boom.............................................54
Main fuses..............................................................55
Light bulbs.............................................................55
Hydraulic oil cooler fan fuse..................................55
Jump start and auxiliary power..............................55
Filters....................................................................56
Troubleshooting....................................................57
Service history..............................................................58
EC Declaration of Conformity....................................59
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