3
TABLE OF CONTENTS
TABLE OF CONTENTS 3
ILLUSTRATIONS AND TABLES 4
1 SAFETY 5
LEGEND: SAFETY ADVISORIES 6
BEFORE OPERATION 7
DURING OPERATION 7
MAINTENANCE SAFETY 9
BATTERY MAINTENANCE 9
DAMAGED EQUIPMENT POLICY 10
2 INTRODUCTION 11
SPECIFICATIONS 12
WARRANTY 12
3 OPERATION 13
OPERATOR CONTROLS 13
NORMAL OPERATING PROCEDURE 15
EMERGENCY LOWERING PROCEDURE 16
LIFT VEHICLE TRANSPORT 17
4 MAINTENANCE 19
SCHEDULED SERVICE CHECKS 19
UNDERGUARD SERVICE CHECK 21
HYDRAULIC SYSTEM 23
PRESSURE RELIEF VALVE ADJUSTMENT 24
FLOW RESTRICTOR VALVE REPLACEMENT 24
VALVE OPERATION 25
HYDRAULIC CYLINDER REPAIR 26
ELECTRICAL SYSTEM 27
LIFT CHAINS AND SLIDE BLOCKS 28
TROUBLESHOOTING 30
TROUBLESHOOTING AIDS 33
DECAL REPLACEMENT 47
APPENDIX A: PART LISTS 51
APPENDIX B: REFURBISHMENT 81