Bosch KPS 003 - Generator Testing; Clamping Generators

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- Place generator (4/5) in the clamping vee (4/7).
- Adjust the mounting table (4/6) in height and connect generator
(4/5) to the drive (4/1).
- Close protective cover.
- Slide clamping bracket (4/4) over generator (4/5) and mounting
table (4/6) and tighten lightly.
- Switch on main switch (36).
 Indicator lamp (36) lights up.
- Actuate MOTOR push-button switch (35).
 Indicator lamp (35) lights up.
- Set rotational-speed selector switch (32) to the >0< position.
- Select rotational speed with RPM push-button switch (33).
 LED lights up.
- Set selector switch left/right (33) to desired direction of
rotation.
 LED lights up.
- Actuate RUN push-button switch (33).
 LED lights up.
- Start up the drive motor by turning the speed control (32).
i The drive motor does not start when the speed control is
not in the >0< position.
Optical and acoustic indicators ensue.
! Drive generator only at approx. 50 -100 rpm and use the
handwheel (3) to adjust height until coupling noises are
eliminated and the generator is running smoothly.
- Tighten spindle of clamping bracket (4/4) and lock handwheel (3).
- Actuate MOTOR push-button switch (35).
 Indicator lamp (35) off!
The drive motor is now switched off.
For electrical connection, see section 6.2.
458716/1P
4/1
4/2
4/3
4/4
4/5
4/6
4/7
4/2
4/3 4/5
458717P
6. Generator Testing
i A limit switch is actuated when closing the protective cover
to guard the rotating parts for direct and V-belt drives of
generators.This ensures that a generator test can only be
carried out when the protective cover is closed.
i Larger swivel-arm-mounted AC generators (28 V, 60 A) can,
in some cases, not be mounted for direct drive and should
therefore be mounted for belt drive (see section 6.1.3).
i If the fan pulley of generator is too big, use for testing a
smaller normal fan pulley.
6.1 Clamping generators
6.1.1 Cradle-mounted DC electrical generators with direct
drive.
Fig. 6:Fig. 6:
Fig. 6:Fig. 6:
Fig. 6: Clamping cradle-mounted DC generators with direct drive
- Depending on the size of the generator, place a single or a
double clamping vee (4/7) in the centre of the height-adjustable
mounting table (4/6).
- Fit a coupling half with appropriate socket wrench (4/3) to the
drive pulley of the drive motor (4/2).
Fig. 7Fig. 7
Fig. 7Fig. 7
Fig. 7: Connection of coupling half to drive pulley