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Bosch EPS 708 User Manual

Bosch EPS 708
470 pages
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EPS 708
de
Originalbetriebsanleitung
Common Rail Prüfstand
en
Original instructions
Common rail test bench
fr
Notice originale
Banc d’essai Common Rail
es
Manual original
Banco de pruebas Common Rail
it
Istruzioni originali
Banco di prova Common Rail
sv
Bruksanvisning i original
Common Rail provbänk
nl
Oorspronkelijke gebruiksaanwijzing
Common Rail testbank
pt
Manual original
Bancada de teste Common Rail
pl
Oryginalna instrukcja
Stół probierczy do wtryskiwaczy
Common Rail
cs
Původní návod k používání
Zkušební stanice pro čerpadla
common rail
tr
Orijinal işletme talimatı
Common Rail Test Cihazı
zh
原始的指南
共轨试验台
fi
Alkuperäiset ohjeet
Common Rail -koepenkki
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Original brugsanvisning
Common rail-prøvestand
no
Original bruksanvisning
Common Rail-prøvebenk

Table of Contents

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Bosch EPS 708 Specifications

General IconGeneral
Voltage400 V
Frequency50/60 Hz
Protection ClassIP54
ApplicationTesting diesel injection systems
Supported ComponentsInjectors, pumps
Measurement SystemElectronic measurement

Summary

EU Declaration of Conformity

Symbols Used

1.1 In the Documentation

Details on symbols and their meaning within the manual.

1.2 On the Product

Information on symbols displayed directly on the product.

User Information

2.1 Important Notes

Key information on copyright, liability, warranty, and user obligations.

2.2 Safety Instructions

Essential safety guidelines for operation and connection.

2.3 Electromagnetic Compatibility (EMC)

Information regarding EMC directives and potential interference.

Product Description

3.1 Proper Use

Describes the intended use and scope of the EPS 708.

3.2 Requirements

Specifies prerequisites and conditions for operating the EPS 708.

3.3 Scope of Delivery

Lists all components included with the EPS 708.

3.4 Special Accessories

Details optional accessories available for the EPS 708.

3.5 Description of Unit

Details the physical components and layout of the EPS 708 unit.

3.5.1 EPS 708

Overview of the EPS 708 unit's main features and components.

3.5.2 EPS 708 Test Area

Illustrates and describes the functional test area of the EPS 708.

3.5.3 EPS 708 Rear View

Shows and describes the rear view of the EPS 708 unit.

3.5.4 Calibrating Oil Supply and Chiller

Details the oil supply and chiller system, including operation.

3.5.5 Inlet Filters

Describes the function and replacement of inlet filters.

3.5.6 Connecting Cable

Information on the connecting cable for the common rail pump.

3.5.7 High-Pressure Hose Parts Set

Details the high-pressure hose set and its connection.

3.5.8 Lubricating Oil Supply

Explains the optional lubricating oil supply for pump testing.

3.6 Installation and Initial Commissioning

Details the installation and initial setup procedures for the EPS 708.

Operation

4.1 Switching On

Procedures for powering on the EPS 708 and starting software.

4.2 Switching Off

Steps for safely shutting down the EPS 708 and associated systems.

4.3 Emergency Stop

Instructions for activating and deactivating the emergency stop.

4.4 Protective Hood

Guidelines for the safe use and adjustment of the protective hood.

4.5 Clamping the Common Rail Pump

Procedures for securely mounting common rail pumps.

4.5.1 Common Rail Pump with Tapered Shaft Connection

Specific steps for clamping pumps with tapered shaft connections.

4.5.2 Common Rail Pump with Oldham Coupling

Steps for clamping common rail pumps using Oldham coupling.

4.6 Connecting the Common Rail Pump

Details on connecting the common rail pump to the EPS 708.

Testing

5.1 Prior to Testing

Checks and preparations required before starting a test.

5.2 Switching On the EPS

Procedure for powering on the EPS 708 for testing.

5.3 Starting the Test

Instructions for initiating a test sequence on the EPS 708.

5.4 Description of Pump Test

Explains the pump testing process and expected outcomes.

5.5 EPS 708 Faults

Lists common faults, their causes, and troubleshooting measures.

5.5.1 Cleaning the Volume Meter

Step-by-step guide for cleaning the volume meter.

5.5.2 Venting the Volume Meter

Procedure for venting the volume meter after cleaning.

Maintenance

6.1 Servicing

General guidance on servicing the EPS 708 for optimal performance.

6.2 Maintenance Intervals

Schedule and frequency for performing maintenance tasks.

6.3 Checking High-Pressure Hoses

Instructions for inspecting and replacing high-pressure hoses.

6.4 Checking Hoses

Guidelines for inspecting all hoses for damage or wear.

6.5 Changing Calibrating Oil and Cleaning Tank

Procedure for changing calibrating oil and cleaning the tank.

6.6 Replacing the Intake Filter and Test Oil Filter

Procedure for replacing intake and test oil filters.

6.6.1 Replacing the Test Oil Filter (Cooling)

Steps for replacing the test oil filter for the cooling system.

6.6.2 Replacing the Intake Filter (Fine Filter)

Instructions for replacing the fine filter element.

6.7 Replacing the High-Pressure Rail Filter

Procedure for replacing the main high-pressure rail filter.

6.8 Replacing Filters in the Hydraulics Area

Guidance on replacing various filters within the hydraulics area.

6.8.1 Replacing the Volume Meter Filter

Steps for replacing the volume meter filter.

6.8.2 Replacing the Flow Meter Filter Element

Procedure for replacing the flow meter filter element.

6.8.3 Changing the Pump Return Filter Element

Instructions for changing the pump return filter element.

6.9 Replacing the Inlet Filter Cartridge

Details on replacing inlet filter cartridges for injectors.

6.10 Lubricating Oil Supply Maintenance

Procedures for maintaining the lubricating oil supply system.

6.10.1 Changing Lubricating Oil

Steps for changing the lubricating oil in the supply tank.

6.10.2 Replacing the Lubricating Oil Filter

Procedure for replacing the lubricating oil filter.

6.11 Protective Plates of the Protective Hood

Guidelines for replacing protective plates on the hood.

6.12 Cleaning the Chiller

Instructions for cleaning the chiller unit for optimal efficiency.

6.13 Replacing Filter Mats

Procedure for replacing the filter mats in the EPS 708.

6.14 Spare and Wearing Parts

List of spare parts and wearing components for the EPS 708.

Decommissioning

7.1 Temporary Shutdown

Steps for temporarily shutting down the EPS 708.

7.2 Change of Location

Information and warnings regarding moving the EPS 708.

7.3 Disposal and Scrapping

Guidelines for the proper disposal of the EPS 708 and its components.

Tightening Torques

8.1 Fastening Parts

Torque specifications for various fastening parts based on strength class.

8.2 Coupling Halves

Torque specifications for coupling halves on the pump camshaft.

8.3 Drive Coupling

Information and torques related to the drive coupling.

8.4 Permitted Coupling Torques

Specifies permitted coupling torques based on speed.

Technical Data

9.1 EPS 708

Technical specifications for the EPS 708 unit (voltage variants).

9.2 Noise Emissions

Details noise emission levels during operation.

9.3 Dimensions and Weights

Provides physical dimensions and weight specifications for the EPS 708.

9.4 Pressure and Filling Quantities

Information on pressures and filling quantities for various systems.

9.5 Test Bench Colors

Specifies the standard color codes for the test bench.

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