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Bosch EPS 625 User Manual

Bosch EPS 625
414 pages
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EPS 625
de
Originalbetriebsanleitung
Einspritzpumpenprüfstand
en
Original instructions
Injection pump test bench
fr
Notice originale
Banc d’essai pour pompes d’injection
es
Manual original
Banco de pruebas para bombas de
inyección
it
Istruzioni originali
Banco prova per pompe d’iniezione
sv
Bruksanvisning i original
Provbäddarna för insprutningspump
nl
Oorspronkelijke gebruiksaanwijzing
Innsprøytningspumpe test benk
pt
Manual original
Injeção de banco de ensaio de bomba
pl
Oryginalna instrukcja eksploatacji
Pompa wtryskowa ławka Test
cs
Původní návod k používání
Vstřikovací čerpadlo zkušební stolici
tr
Orijinal işletme talimatı
Enjeksiyon pompası test tezgahı
zh
原始的指南
喷射泵试验台

Table of Contents

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Bosch EPS 625 Specifications

General IconGeneral
BrandBosch
ModelEPS 625
CategoryIndustrial Equipment
LanguageEnglish

Summary

Symbols Used

Symbols in Documentation

Explains symbols used within the manual for warnings, instructions, and results.

Symbols on Product

Details safety symbols and warnings displayed directly on the product.

User Information

Important Notes

Provides crucial information on copyright, liability, warranty, and user obligations.

Safety Instructions

Covers essential safety guidelines for operating the EPS 625.

Electromagnetic Compatibility (EMC)

Details EMC compliance and potential interference issues.

Product Description

Application

Describes the EPS 625 as a heavy-duty fuel injection pump calibration test bench.

Requirements

Lists the necessary environmental and electrical requirements for operating the EPS 625.

Delivery Specification

Details the components included with the EPS 625 upon delivery.

Special Accessories

Lists optional accessories available for the EPS 625.

Unit Description

EPS 625 Overview

Identifies and describes the main components of the EPS 625 unit.

Drive System

Details the motor, flywheel, and coupling used in the EPS 625 drive system.

Front Panel Components

Describes the controls and indicators located on the front panel of the EPS 625.

Frame Structure

Explains the frame supporting the EPS 625 and its accessible panels.

MGT Adjustment Mechanisms

Instructions for adjusting the MGT horizontally and vertically.

Control Cabinet Details

Describes the control cabinet and safety warnings related to live parts.

Control Cabinet Operation

Details the components within the control cabinet and the operation of its switches.

PC and Air Pressure Systems

Explains PC integration and the function of the air pressure regulator.

Fluid Supply Systems

Details test oil supply, pressure control, and optional lubricating oil kit.

Test Oil Tank and Temperature Control

Details the test oil tank, its cooling, and heating mechanisms.

Temperature and Power Supply Details

Covers temperature control, VE pump specifics, and power supply connections.

Initial Start-up Procedures

Transportation and Handling

Guidelines for safe transportation, unpacking, and moving the EPS 625.

Installation and Preparation

Details the installation process, including leveling and cleaning.

Electrical Connections

Instructions for connecting the EPS 625 to the mains power supply.

Additional Power Supply

Details how to connect an additional multiple socket outlet for 230V AC power.

Test Oil Connections

Confirms test oil connections are factory-made and provides steps for checking.

Cooling Water, PC, and Software Setup

Covers cooling water connection, PC setup, and EP software installation.

Operating the EPS 625

Switch-on and Switch-off Procedures

Steps to correctly switch on and off the EPS 625 and associated software.

Emergency Stop Operation

Details how to activate and deactivate the emergency stop function.

Preparing for Test Execution

Instructions on mounting pumps and preparing the EPS 625 for test execution.

In-line Pump Pre-stroke and Start of Delivery Check

Guides on checking pre-stroke, start of delivery, and cam offset for in-line pumps.

Distributor Pump Start of Delivery Check

Procedure for checking start of delivery for distributor pumps with pre-stroke specs.

Troubleshooting

System Error Messages

Lists system error codes, their causes, and recommended remedies.

Drive Error Messages

Lists drive error codes, their causes, and recommended remedies.

Maintenance

Cleaning and Spare Parts

Guidelines for cleaning the EPS 625 and lists of spare parts.

Maintenance Schedule

Provides a schedule for routine maintenance tasks and their frequency.

Test Oil and Filter Maintenance

Instructions for managing test oil and maintaining strainers and filters.

Tank and Strainer Cleaning

Procedure for draining the test oil tank and cleaning the suction strainer.

Coupling and MGT Tray Servicing

Details servicing recommendations for the flexible coupling and MGT tray adjustment.

Decommissioning Procedures

Temporary Shutdown and Relocation

Steps for temporary shutdown, relocation, and securing the EPS 625.

Disposal and Scrapping

Instructions for safe disposal of the EPS 625 and its components, including hazardous materials.

Technical Specifications

EPS 625 Technical Data

Provides detailed technical data for the EPS 625, including dimensions and power.

Bench Layout and Dimensions

Diagrams and dimensions illustrating the physical layout of the EPS 625 bench.

Torque and Noise Specifications

Specifies torque values and machine noise levels for the EPS 625.

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