3-4 2003 Buell P3: Engine
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Table 3-13. Gearcase Specifications
GEARCASE
NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Cam gear shaft in bushing (loose) 0.0007-0.0022 0.0178-0.0559 0.003 0.076
Cam gear shaft end play (min) 0.005-0.024 0.127-0.610 0.025 0.635
Intake cam gear shaft end play
(min)
0.006-0.024 0.152-0.610 0.040 1.016
Table 3-14. Flywheel Specifications
FLYWHEEL NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Runout
Flywheels at rim 0.000-0.010 0.000-0.254 0.010 0.254
Shaft at flywheel end 0.000-0.002 0.000-0.051 0.002 0.051
End play 0.001-0.005 0.025-0.127 0.005 0.127
Table 3-15. Sprocket Shaft Bearing Specifications
SPROCKET SHAFT
BEARING
NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Outer race fit in crankcase (tight) 0.0004-0.0024 0.0102-0.0610
Bearing inner race fit on shaft (tight) 0.0002-0.0015 0.0051-0.0381
Table 3-16. Pinion Shaft Bearing Specifications
PINION SHAFT BEARINGS
NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Pinion shaft journal diameter 1.2496-1.2500 31.7398-31.7500 1.2496 (min) 31.7398 (min)
Outer race diameter in right
crankcase
1.5646-1.5652 39.7408-39.7561 1.5672 (max) 39.8069 (max)
Bearing running clearance 0.00012-0.00088 0.00305-0.02235
Fit in cover bushing (loose) 0.0023-0.0043 0.0584-0.1092 0.0050 0.1270
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