Buell P3 2003 - Page 299

6-2 2003 Buell P3: Drive/Transmission
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TORQUE VALUES
Table 6-4. Clutch Specifications
WET CLUTCH/MULTIPLE DISC
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
CLUTCH PLATE THICKNESS
Friction plate (fiber) (in.) 0.0866 + 0.0031 N/A
Friction plate (fiber) (mm) 2.200 + 0.079 N/A
Steel plate (in.) 0.0629 + 0.0020 N/A
Steel plate (mm) 1.598 + 0.051 N/A
Clutch pack (in.) N/A 0.413 in. (minimum)
Clutch pack (mm) N/A (16.787)
MAXIMUM ALLOWABLE WARPAGE
Friction plate (fiber) (in.) N/A 0.0059
Friction plate (fiber) (mm) N/A 0.150
Steel plate (in.) N/A 0.0059
Steel plate (mm) N/A 0.150
ITEM TORQUE NOTES
Battery terminal bolts 60-96 in-lbs 7-11 Nm Page 6
Clutch mainshaft nut 70-80 ft-lbs 95-109 Nm LOCTITE 262 (red), left hand threads, Page 15
Crankcase 1/4 in. screws 180-100 in-lbs 9.0-12.4 Nm LOCTITE 262 (red), Page 35
Crankcase 5/16 in. screws 15-19 ft-lbs 20-25 Nm LOCTITE 262 (red), Page 35
Engine sprocket nut 190-210 ft-lbs 258-285 Nm LOCTITE 262 (red), Page 15
Primary cover bolts 100-120 in-lbs 11-14 Nm Follow torque sequence, Page 6
Retention collar screw 13-17 ft-lbs 18-23 Nm LOCTITE 243 (blue), Page 38
Shift lever pinch fastener 12-14 ft-lbs 16-19 Nm Page 6
Shifter shaft assembly locknuts 90-110 in-lbs 10-12 Nm Bottom nut first, same torque for top, Page 37
Transmission sprocket nut
See NOTES See NOTES
LOCTITE 262 (red), left hand threads, special
torque turn method, Page 40
Transmission sprocket screws 90-110 in-lbs 10-12 Nm Replace after 3 removals, Page 40