CHANGHE FREEDOM SERVICE MANUAL MANUAL RACK AND PINION
8) Remove steering gear cover.
9) Remove bearing plug with special tool.
10) Tap on position as shown with plastic
hammer to separate pinion assembly from
housing.
11) Remove pinion assembly.
12) Remove rack from gear case. Direction
for rack removal is as shown.
CAUTION：
Inside of steering rack bushing Is
coated with special coating. As it is
damageable, be very careful not to cause
damage to It when removing rack from
steering gear case.
13) Remove oil seal with special tools.
INSPECTION
Steering Rack Plunger
1) Inspect rack plunger for wear or
damage.
2) Inspect rack plunger spring for
deterioration.
In either case, if found defective, replace.
Steering Pinion
1) Inspect pinion teeth surface for wear or
damage.
2) Inspect oil seal for damage.
3) Inspect steering gear case for damage.
If found defective, replace.
Pinion Bearing
Check rotation condition of bearing and
inspect for wear. If found defective, replace.
Steering Rack
1) Inspect for deflection, teeth wear, or
damage.
2) Inspect for back surface wear or
damage.
Limit of rack deflection：0.1mm（0.004
in）
If deflection exceeds limit, replace rack.
CAUTION：
Never use metal brush when cleaning.
INSTALLLATION
Make installation as the contrary sequence
of removal.
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