COMAC Simpla - User Manual

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SUMMARY
SUMMARYSUMMARY
SUMMARY
ON CONSIGNMENT OF THE MACHINE
ON CONSIGNMENT OF THE MACHINEON CONSIGNMENT OF THE MACHINE
ON CONSIGNMENT OF THE MACHINE................................
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INTRODUCTORY COMMENT
INTRODUCTORY COMMENTINTRODUCTORY COMMENT
INTRODUCTORY COMMENT ................................
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TECHNICAL DATA
TECHNICAL DATATECHNICAL DATA
TECHNICAL DATA ................................
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SYMBOLOGY USED ON THE MACHINE
SYMBOLOGY USED ON THE MACHINESYMBOLOGY USED ON THE MACHINE
SYMBOLOGY USED ON THE MACHINE................................
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SYMBOLOGY USED IN THE MANUAL
SYMBOLOGY USED IN THE MANUALSYMBOLOGY USED IN THE MANUAL
SYMBOLOGY USED IN THE MANUAL ................................
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MACHINE PREPARATION
MACHINE PREPARATIONMACHINE PREPARATION
MACHINE PREPARATION................................
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1. HANDLING OF THE PACKED MACHINE......................................................................................................................................................30
2. HOW TO UNPACK THE MACHINE..............................................................................................................................................................30
3. CABLE CONNECTION TRACTION MOTOR (machines with traction) ............................................................................................................30
4. INSTALLATION OF THE BATTERIES INTO THE MACHINE ..........................................................................................................................31
5. BATTERY TYPE..........................................................................................................................................................................................31
6. MAINTENANCE OF THE BATTERY..............................................................................................................................................................31
7. DISPOSAL MODALITY...............................................................................................................................................................................32
8. CONNECTION OF THE BATTERY CHARGER...............................................................................................................................................32
9. RECHARGE OF THE BATTERIES.................................................................................................................................................................32
10. CONNECTION OF THE BATTERY CONNECTOR.........................................................................................................................................33
11. BATTERIES’ INDICATOR (machines with traction) ...................................................................................................................................33
12. BATTERIES’ INDICATOR (machines without traction) ..............................................................................................................................33
13. HEIGHT HANDLE BAR..............................................................................................................................................................................33
14. SQUEEGEE ASSEMBLY............................................................................................................................................................................34
15. ADJUSTMENT SQUEEGEE HEIGHT ..........................................................................................................................................................34
16. ADJUSTMENT SQUEEGEE INCLINATION.................................................................................................................................................34
17. RECOVERY TANK ....................................................................................................................................................................................34
18. SOLUTION TANK .....................................................................................................................................................................................35
19. SOLUTION WATER ..................................................................................................................................................................................35
20. BRUSH ASSEMBLY .................................................................................................................................................................................35
GENERAL RULES OF SECURITY
GENERAL RULES OF SECURITYGENERAL RULES OF SECURITY
GENERAL RULES OF SECURITY ................................
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PERFORMANCE
PERFORMANCEPERFORMANCE
PERFORMANCE ................................
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SETTING FOR WORK......................................................................................................................................................................................37
DEVICE TOO FULL ..........................................................................................................................................................................................38
MOVEMENT (machines without traction) ........................................................................................................................................................38
MOVEMENT (machines with traction) .............................................................................................................................................................39
BRAKE (machines without traction) ................................................................................................................................................................39
BRAKE (machines with traction) .....................................................................................................................................................................39
ON COMPLETION OF THE WORK
ON COMPLETION OF THE WORKON COMPLETION OF THE WORK
ON COMPLETION OF THE WORK................................
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DAILY MAINTENANCE
DAILY MAINTENANCEDAILY MAINTENANCE
DAILY MAINTENANCE................................
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CLEANING RECOVERY TANK..........................................................................................................................................................................41
CLEANING OF THE SUCTION FILTER..............................................................................................................................................................41
CLEANING SOLUTION FILTER ........................................................................................................................................................................42
CLEANING OF THE SQUEEGEE .......................................................................................................................................................................42
DISASSEMBLY OF THE BRUSH......................................................................................................................................................................42
REPLACEMENT OF THE SQUEEGEE RUBBERS ...............................................................................................................................................43
CLEANING OF THE BATTERY COMPARTMENT...............................................................................................................................................43
WEEKLY MAINTENANCE
WEEKLY MAINTENANCEWEEKLY MAINTENANCE
WEEKLY MAINTENANCE ................................
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CLEANING OF THE SQUEEGEE HOSE .............................................................................................................................................................44
CHECK BRAKE................................................................................................................................................................................................44
CLEANING SOLUTION TANK...........................................................................................................................................................................44
TROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE
TROUBLE SHOOTING GUIDE................................
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INSUFFICIENT WATER ONTO THE BRUSH......................................................................................................................................................45
THE MACHINE DOES NOT CLEAN SATISFACTORILY......................................................................................................................................45
THE SQUEEGEE DOES NOT DRY PERFECTLY.................................................................................................................................................45
EXCESSIVE FOAM PRODUCTION ...................................................................................................................................................................45
CHOICE AND USE OF BRUSHES
CHOICE AND USE OF BRUSHESCHOICE AND USE OF BRUSHES
CHOICE AND USE OF BRUSHES ................................
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Summary

Technical Data

Machine Preparation

Machine Handling and Packaging

Battery Installation

Steps and requirements for installing batteries into the machine.

Battery Disposal Procedure

Procedures for disposing of exhausted batteries as hazardous waste.

Battery Connector Linking

Squeegee Assembly

Steps for assembling the squeegee onto the machine.

Solution Tank Checks

Machine Unpacking Procedure

Approved Battery Types

Details on approved battery types and their specifications.

Battery Charger Connection

Instructions for connecting the battery charger to the machine.

Battery Indicator (Traction Models)

Squeegee Height Adjustment

How to adjust the squeegee height using a knob.

Filling Solution Tank

Instructions for filling the solution tank with water and detergent.

Battery Maintenance Advice

Advice on maintaining and recharging batteries according to the manufacturer.

Battery Recharging Guidelines

Best practices for recharging batteries to avoid damage and risks.

Battery Indicator (Non-Traction Models)

Squeegee Inclination Adjustment

How to adjust the squeegee's backward tilt for optimal drying.

Brush Installation and Splash Guard

Steps for installing the brush and adjusting the splash guard height.

Handle Bar Height Adjustment

Recovery Tank Checks

General Safety Rules

Operator and Machine Safety

Essential rules to avoid damages to operator and machine.

Operational Environment Rules

Rules on temperature, humidity, and atmosphere for safe operation.

Usage Prohibitions

What not to do, like using for transport or with acids.

Maintenance & Spare Parts Policy

Guidelines on maintenance, original parts, and electrical connections.

Performance

Work Setup Procedure

Steps to prepare the machine and set it up for operation.

Emergency Brake Usage

How to use the emergency brake and restart the machine.

Machine Movement (Traction)

Detergent Solution Flow Adjustment

Recovery Tank Full Indicator

Braking System (No Traction)

Starting Machine Movement

Machine Movement (No Traction)

Braking System (Traction)

End of Work Procedures

Pre-Maintenance Shutdown Steps

Recovery Tank Emptying

Instructions for emptying the recovery tank and its plug.

Brush Removal and Cleaning

Daily Maintenance

Recovery Tank Cleaning

Steps to clean the recovery tank, plug, and filter.

Solution Filter Cleaning

How to clean the filter in the solution tank.

Squeegee Rubber Replacement

Suction Filter Cleaning

How to remove, clean, and reassemble the suction filter.

Squeegee Cleaning

Battery Compartment Cleaning

Brush Disassembly

Weekly Maintenance

Squeegee Hose Cleaning

Brake System Check

Solution Tank Cleaning

Troubleshooting Guide

Low Water on Brush Troubleshooting

Poor Cleaning Performance

Squeegee Drying Issues

Excessive Foam Troubleshooting

Brush Selection and Use

Brush Type Descriptions

Bristle Thickness and Rigidity Effects

Pad Holder Types and Usage

Brush Model Selection Guide

COMAC Simpla Specifications