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Carousel Plus D Series
Conair Carousel Plus D Series User Manual
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Carousel Plus Dr
yer
D Series Models 600 through 5000 with DC-C T
ouchV
iew
TM
T
echnology
Corporate Office: 724.584.5500
l
Instant
Access 24/7 (Parts and Service):
800.458.1960
l
Parts and Service:
814.437.6861
USER GUIDE
UGD071-0919
www
.conairgroup.com
2
Table of Contents
Table of Contents
3
I N T R O D U C T I O N
8
Purpose of the User Guide
8
P U R P O S E O F T H E U S E R G U I D E
8
How the Guide Is Organized
8
H O W T H E G U I D E I S O R G a N I Z E D
8
Using the Carousel Plus Dryer with Your System
9
Your Responsibilities as a User
9
W I T H y O U R S y S T E M
9
At T E N T I O N
10
R E a D T H I S S O N O O N E G E T S H U R T
10
ATTENTION: Read this so no One Gets Hurt
11
How to Use the Lockout Device
12
H O W T O U S E T H E L O C K O U T D E V I C E
12
D E S C R I P T I O N
13
Typical Applications
14
Specifications: Carousel Plus D Series
18
Dehumidifying Dryers
18
I N S T a L L a T I O N
21
Unpacking the Boxes
22
Preparing for Installation
23
Installing the Regeneration Exhaust Cover
24
P O S I T I O N I N G T H E D R y E R O N T H E F L O O R
24
Positioning the Dryer on the Floor
24
R E M O V I N G T H E C a B L E T I E F R O M T H E D E S I C C a N T W H E E L
24
Removing the Cable Tie from the Desiccant Wheel
24
C O N N E C T I N G T H E S E T B a C K R T D P R O B E
25
Connecting the Setback RTD Probe
25
Installing the Return Air Inlet and Air Outlet Adapters
26
C O N N E C T I N G T H E M a I N Po W E R
27
O P E N I N G T H E D R y E R D O O R S
28
Opening the Dryer Doors
28
Connecting the Air Hoses to a Single Hopper
29
Connecting the Air Hoses to Resinworks
30
Connecting the Dryer to Resinworks
31
Connecting the Drying to the Hopper
31
Connecting Air Hose Adapters
32
C H E C K I N G F O R P R O P E R a I R F L O W
35
Mounting a Loader on the Hopper
38
Testing the Installation
39
O P E R a T I O N/The Dryer System Control Panel
41
O P E R a T I O N
41
The Dryer System Control Panel
41
How to Navigate the Control Screens
43
DC-C Control Panel
46
Operation - Resinworks Configuration
47
Control Function Flow Charts
48
Control Functions Flow Chart
49
Control Functions Flow Chart
50
Control Function Descriptions - Stand Alone Configuration
78
DC-C System Security Levels
92
Starting the Dryer
93
Stopping the Dryer
95
Stopping the Dryer in an Emergency
96
M a I N T E N a N C E
97
Default Chapter
98
P R E V E N T a T I V E M a I N T E N a N C E C H E C K L I S T
98
Preventative Maintenance Checklist
98
C H E C K I N G T H E D E W P O I N T
100
Checking the Dewpoint
100
C L E a N I N G T H E H O P P E R
101
Cleaning the Hopper
101
C L E a N I N G T H E P R O C E S S F I L T E R
102
Cleaning the Process Filter
102
C L E a N I N G T H E R E G E N E R a T I O N F I L T E R
104
Cleaning the Regeneration Filter
104
C L E a N I N G T H E a F T E R C O O L E R C O I L S
105
Inspecting Hoses and Gaskets
107
Cleaning the Precooler Coils
108
Cleaning the Volatile Trap on the
109
D E M I S T E R
109
Cleaning the Volatile Trap on the
110
D E M I S T E R
110
Cleaning the DC-T HMI Screen
111
Tr O U B L E S H O O T I N G
113
Before Beginning
114
A few Words of Caution
115
How to Identify the Cause of a Problem
116
Shutdown Alarms
119
Passive Alarms
128
Additional Alarms
134
Dewpoint Troubleshooting
136
Poor Material Drying Troubleshooting
137
Replacing Fuses
142
Checking Heater Solid State Relays
143
Replacing the Regeneration Heater
144
Replacing the Desiccant Wheel Assembly
150
Replacing the Desiccant Wheel Motor
156
Appendix
159
We're here to Help
159
How to Contact Customer Service
159
Before You Call
159
Equipment Guarantee
160
Performance Warranty
160
Warranty Limitations
160
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Conair Carousel Plus D Series Specifications
General
Brand
Conair
Model
Carousel Plus D Series
Category
Dehumidifier
Language
English
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General
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