Front Wheel/Front Fork/Steering
● Remove the fork tube from the bottom case.
● Remove the piston and rebound spring from the
fork tube.
Inspection
● Place the fork spring on a level place, and
measure the free length.
● If the free length deviates from the service limit,
replace the spring with a new one.
● Check components for damage or abnormal
wear. Replace defective parts with new ones.
Service limit: 230.8mm (9.087in)
● Place the fork tube on a V-block, and measure
deflection with a dial gauge.
Service limit: Replace if the deflection is greater
than 0.2mm (0.008in)
● Check the slider bush contact face.
● If the slider bush is extensively damaged, replace
the bottom case.
Assembly
● Wash parts with clean oil prior to assembling.
● Assemble the rebound spring and the fork piston
to the fork tube.
● Assemble the fork tube to the bottom case.
12-12
Set
Top Bottom
Bottom case
Bottom case
Fork tube
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