Brake System
14-6
Brake Disk
Removal
● Remove the brake oil bolt and the brake hose
from the brake caliper.
●
Remove the caliper from the R. front fork and
remove the pad spring, hanger pin and brake pad.
CAUTION
Disassembly
● Remove the slide pin, the L. bracket, the pin
bush, the boot and the pin boot, and the pin bolt
from the caliper.
● If there is any wear or damage in the boot,
replace it with the new one.
● Wind the caliper with cloth to prevent the piston
or brake fluid from leaking.
● Remove the piston from the caliper while
blowing the low-pressure air in the opening of
the brake hose.
Pay attention not to let the brake fluid adhere to
the parts because it can damage the painted
surface.
Wind the hose joint with cloth to prevent the
brake fluid from leaking.
Clean the removed parts with the brake fluid
and make sure that the each port isn
t clogged
with the compressed air.
Keep the removed parts in order to avoid dust
from adhering.
Dust seal
Piston seal
Air gun
Caliper
Brake caliper
Brake
hose
bolt
Slide pin
CAUTION
● Disassemble the piston seal and the dust seal.
NOTE
● Clean the piston and the inside of the caliper and
remove the oil from the seal groove.
Never use the high-pressure air or bring the air
gun too close.
Never touch the inside of the caliper.
Pay attention not to damage the inner surface of
the caliper.
Inspection
Caliper cylinder
● Check the caliper cylinder bore for scoring,
scratches or other damage.
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