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FC 101
Danfoss FC 101 Design Guide
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MAKING MODERN LIVING POSSIBLE
Design Guide
VLT
®
HVAC Basic Drive FC 101
www.danfoss.com/drives
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
Purpose of the Manual
7
Document and Software Version
7
Safety Symbols
7
Abbreviations
7
Additional Resources
8
Definitions
8
Power Factor
10
2 Product Overview
11
Safety
11
CE Labeling
12
Air Humidity
13
Aggressive Environments
13
Vibration and Shock
14
Advantages
14
Application Examples
19
Control Structures
27
Control Principle
27
Control Structure Open Loop
27
PM/EC+ Motor Control
27
Local (Hand On) and Remote (Auto On) Control
28
Control Structure Closed Loop
28
Feedback Conversion
28
Reference Handling
29
Closed Loop Set-Up Wizard
30
Tuning the Drive Closed Loop Controller
33
Manual PI Adjustment
33
General Aspects of EMC
34
Emission Requirements
35
Galvanic Isolation (PELV)
39
Earth Leakage Current
40
Extreme Running Conditions
40
3 Selection
43
Options and Accessories
43
Local Control Panel (LCP)
43
Mounting of LCP in Panel Front
43
IP21/TYPE 1 Enclosure Kit
44
Decoupling Plate
45
4 How to Order
46
Configuration
46
Ordering Numbers
47
5 How to Install
51
Mechanical Dimensions
51
Frequency Converter Dimensions
51
Shipping Dimensions
53
Side-By-Side Installation
54
Electrical Data
55
Electrical Installation in General
56
Connecting to Mains and Motor
57
Fuses and Circuit Breakers
64
Control Terminals
69
6 How to Programme
70
Programming with MCT 10 Set-Up Software
70
Local Control Panel (LCP)
70
Menus
71
Status Menu
71
Quick Menu
71
Start-Up Wizard for Open Loop Applications
71
Main Menu
80
Quick Transfer of Parameter Settings between Multiple Frequency Converters
80
Read-Out and Programming of Indexed Parameters
80
Initialise the Frequency Converter to Default Settings in Two Ways
80
7 Installation and Set-Up
82
Rs-485
82
Overview
82
Network Connection
82
Frequency Converter Hardware Set-Up
82
Frequency Converter Parameter Settings for Modbus Communication
83
EMC Precautions
83
FC Protocol Overview
83
Network Configuration
84
FC Protocol Message Framing Structure
84
Content of a Character (Byte)
84
Telegram Structure
84
Telegram Length (LGE)
84
Frequency Converter Address (ADR)
84
Data Control Byte (BCC)
84
The Data Field
85
The PKE Field
86
Parameter Number (PNU)
86
Index (IND)
86
Parameter Value (PWE)
86
Data Types Supported by the Frequency Converter
87
Conversion
87
Process Words (PCD)
87
Examples
87
Modbus RTU Overview
88
Assumptions
88
What the User Should Already Know
88
Frequency Converter with Modbus RTU
89
Network Configuration
89
Modbus RTU Message Framing Structure
89
Modbus RTU Message Structure
89
Start/Stop Field
90
Address Field
90
Function Field
90
Data Field
90
CRC Check Field
90
Coil Register Addressing
90
How to Control the Frequency Converter
92
Function Codes Supported by Modbus RTU
92
Modbus Exception Codes
93
How to Access Parameters
93
Parameter Handling
93
Storage of Data
93
Ind
93
Text Blocks
93
Conversion Factor
93
Parameter Values
93
Examples
94
Read Coil Status (01 HEX)
94
Force/Write Single Coil (05 HEX)
94
Force/Write Multiple Coils (0F HEX)
95
Read Holding Registers (03 HEX)
95
Preset Single Register (06 HEX)
95
Preset Multiple Registers (10 HEX)
96
Danfoss FC Control Profile
96
Control Word According to FC Profile (8-10 Protocol = FC Profile)
96
Status Word According to FC Profile (STW) (8-30 Protocol = FC Profile)
98
Bus Speed Reference Value
99
8 General Specifications and Troubleshooting
100
Mains Supply Specifications
100
Mains Supply 3X200-240 V AC
100
Mains Supply 3X380-480 V AC
101
Mains Supply 3X380-480 V AC
105
Mains Supply 3X525-600 V AC
107
General Specifications
108
Acoustic Noise or Vibration
111
Du/Dt
112
Derating According to Ambient Temperature and Switching Frequency
114
Index
120
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Danfoss FC 101 Specifications
General
Model
FC 101
Manufacturer
Danfoss
Protection Class
IP20
Relative Humidity
95% (non-condensing)
Communication Interface
RS-485
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