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Dover Tipper Tie RS4203 - Annual Preventive Maintenance

Dover Tipper Tie RS4203
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RS4203 Manual Chapter 14 Maintenance Guide
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 103
14.12 Annual Preventive Maintenance
Prior to any maintenance or repair, use the following lockout and tag-out procedures:
Disconnect the main power and electrical supplies.
Attach power and electrical lockout devices.
Tag-out the machine before beginning any maintenance work.
Attempt to cycle the machine to ensure it is properly disabled.
14.12.1 Perform Scheduled Maintenance
Before beginning the annual maintenance checklist, complete all daily, weekly, quarterly and semiannual
maintenance.
14.12.2 Replace corrosion inhibitors
___ Replace the corrosion inhibitor on the wall of the operator interface control panel box.
___ Replace the corrosion inhibitor on the upper right corner of the control box side wall.
___ Replace the corrosion inhibitor on the remote control box side wall.
14.12.3 Re-spray boxes with cleaner-protectant
___ Re-spray with cleaner/protectant in both the Control Box and the Operator Interface Control Panel
box (using a single spraying with a Z-shaped spraying pattern). Note: This step is not necessary if
the desiccant bags and corrosion inhibitors have been replaced as scheduled.
14.12.4 Inspect for Safety
Re-activate the machine by applying both air and electrical power to the machine.
___ Inspect and close each guard, and ensure proper powering up of machine by checking and
resetting the EMERGENCY STOP button.
14.12.5 Run the Machine
Observe each event for proper operation. Investigate and repair any mechanical or electrical faults or
leaks. Run for at least one complete cycle. Note: During this step, ensure the horn engages the skin
brake properly, and that the housing “floats on the horn”.
___ Observe for proper tracking of conveyor belt, and adjust length of tension belt bolts if needed.
___ Skin brake housing “floats” on end of horn.
___ Horn protrudes at least .125 inch (3,17 mm) through skin brake housing.

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