Dover Tipper Tie RS4203

Questions and Answers:

J
jrileyJul 25, 2025
What to do if Dover Packaging equipment clipper is slow?
- M
  Michael HopkinsJul 25, 2025
  If your Dover Packaging equipment clipper is running slower than usual, there are several potential causes. First, there may be water in the system, in which case you should drain the water and replace the filter. A clogged muffler could also be the culprit, requiring a muffler replacement. Low pressure to the clipper can cause slow operation, so verify the pressure setting and increase it if needed. Check for pinched air lines and replace them if necessary. Finally, a stuck cylinder can cause issues; inspect for pinched air lines and check the air pressure. If the cylinder remains stuck, disconnect the air line and inspect for broken or worn parts, replacing them or the air cylinder as needed.
E
Elizabeth BassJul 31, 2025
Why are clips loose and seal poorly on my Dover Tipper Tie RS4203 Packaging equipment?
- M
  Melissa WilliamsJul 31, 2025
  If clips are loose and not sealing well on your Dover Packaging equipment, several factors could be responsible. Start by checking the crimp control and adjust it as needed. Also, ensure that the air pressure is at the correct level, adjusting if necessary. Lastly, inspect the punch and die for any signs of wear; replace them if wear is detected.
J
Jared LloydAug 4, 2025
What to do if Dover Tipper Tie RS4203 clipper has no power?
- K
  Kevin HullAug 4, 2025
  If your Dover Packaging equipment clipper isn't receiving power, begin by inspecting all air connections to ensure they are secure. Next, check the regulator unit to confirm it is turned on. Finally, check the system for water; if present, drain the system and change the filter.
E
Evelyn KellyAug 9, 2025
Why are malformed clips produced by my Dover Tipper Tie RS4203 Packaging equipment?
- R
  Robert CamachoAug 9, 2025
  Malformed clips from your Dover Packaging equipment can be caused by a damaged punch or die, which should be replaced as necessary. Also, verify that the air pressure is within the correct range, adjusting if needed.
B
Bryce OlsenAug 14, 2025
What to do if punch does not retract on Dover Tipper Tie RS4203 Packaging equipment?
- D
  davidhoganAug 15, 2025
  If the punch on your Dover Packaging equipment isn't retracting, the punch extend valve may not be resetting properly; remove and clean the valve spool. Additionally, the punch movement might be restricted by debris in the clip channel or clip window; remove any debris and ensure the punch can move freely in the clip channel.
C
Connie MooreAug 20, 2025
How to fix a knife that does not cut on Dover Packaging equipment?
- J
  Jon HamptonAug 20, 2025
  If the knife on your Dover Packaging equipment is not cutting, inspect the knife for nicks. Sharpen or replace the knife as needed.

Dover Tipper Tie RS4203 Specifications

General

Brand	Dover
Model	Tipper Tie RS4203
Category	Packaging equipment
Language	English

Summary

Publication History

Revision History Table

Summarizes major changes to the manual with revision numbers and issue dates.

Terms and Conditions for Use

Warranty and Limitation of Liability

Details warranty terms, limitations, and liability clauses.

Implied Patent and Copyright License

Grants an implied license for product use, limited to specific terms.

Patent and Copyright Indemnification

Outlines Tipper Tie's responsibility for patent/copyright infringement claims.

Security Interest

Customer grants Tipper Tie a security interest in the product.

Machine Description and Specifications

Machine Description

Overview of the RS4203, its capabilities, and product handling.

Machine Operation Overview

Explains the basic operational steps and the user interface interaction.

Name Plate and Specifications

Details the machine's name plate information and key technical specifications.

Additional Machine Specifications

Lists specific technical details not on the name plate, like air consumption.

Control System Configuration

Describes the operator interface, PLC, and sensors used in the control system.

Machine Layout and Dimensions

Provides visual representations and measurements of the machine's physical size.

Major Machine Components

Identifies and labels the key parts and assemblies of the RS4203 machine.

Optional Machine Features

Lists optional features that can complement or customize RS4203 operations.

Safety Instructions

General Safety Precautions

Essential safety guidelines and warnings to prevent injury and damage.

Safety Symbols and Meanings

Explains the meaning and purpose of various safety symbols used in the manual.

Disclaimer of Liability

States limitations of Tipper Tie's liability for product defects or damages.

Safety Circuit Overview

Details the machine's safety circuit, including PLC and safety module functions.

Warnings and Cautions

Lists specific warnings and cautions to avoid serious injury or equipment damage.

Safety Illustrations

Visual aids demonstrating safety features like emergency stop buttons.

Delivery and Setup

Machine Delivery Inspection

Procedures for inspecting the machine upon delivery for shipping damage.

Equipment Unpacking Procedures

Instructions for safely unpacking disassembled machine components.

Main Circuit Breaker Operation

How to turn on the main circuit breaker before operation.

Stuffer Cable Connection

Guidance on connecting the stuffer cable to the machine.

Air Connections, Lubrication, and Adjustments

Main Air Supply Installation

How to connect the machine to the plant air supply using the provided hose.

Air Preparation Assembly

Description of the air prep assembly components and their function.

Air Pressure Adjustment

Instructions on how to adjust and set the machine's air pressure.

Air Filter and Regulator Maintenance

Details on cleaning and maintaining the air filter/regulator module.

Main Lubricator Operation

How to refill and adjust the main mechanical systems lubricator.

Conveyor Air Motor Lubricator

Procedures for the conveyor air motor lubricator, similar to the main lubricator.

Voider Rotary Actuator Lubricator

Instructions for the lubricator specific to the voider rotary actuator.

Operator Interface

Interface Display Unit Overview

Description of the touch screen interface for communication and control.

Control Panel Buttons

Explains the function of each button on the machine's control panel.

Remote Heat Seal Control

How to use handshaking signals to control the heat seal machine remotely.

Touch Screen Operation

Details on using the interactive touch screen for parameters and monitoring.

Machine Operation

Pre-Operation Preparation

Steps required to prepare the machine before starting operation.

Starting the Machine

Step-by-step instructions for safely starting the RS4203 machine.

Loading Stick Clips

Instructions on how to load stick clips into the machine.

Loading Reel Clips

Instructions on how to load reel clips into the machine.

Recipe Descriptions

RS4203 Recipe Parameters

Details on operating parameters, their valid ranges, and default settings.

Touch Screen Functions

Run Screen Overview

Description of the RUN screen, its information display, and navigation.

Home Screen Navigation

Access to various screens like INPUT, OUTPUT, RUN, RECIPE, SEQ.

Recipe Screen Operation

How to set up, modify, save, and send recipe parameters to the PLC.

Calibrate Screen Functionality

Used for recording background and target data for registration I-marks.

Sequence (SEQ) Screen

Indicates PLC status and step in clip cycle, with single step mode option.

Input Screens Status

Displays the current state of all machine inputs.

Output Screens Status

Displays the current state of all machine outputs.

Help Screens Access

Provides item-specific help information for touch screen functions.

Output Test Mode Screen

Allows technicians to directly control machine outputs for testing purposes.

Product Specification Worksheet

RS4203 Specification Worksheet

A worksheet template for recording machine model, recipes, and product notes.

Clipper and Looper Operation and Adjustments

Clipper Description

Details the two clipper options (stick clips vs. reel-fed clips) for the RS4203.

Clipper Operation Steps

Explains the sequence of mechanical movements during a clipper operation.

Crimp Control Layout

Identifies the components related to crimp control adjustment.

Crimp Control Adjustment

How to adjust the crimp control ring for proper clip tightness.

Punch Pressure Regulator

How to adjust air pressure for the punch cylinder to ensure clip tightness.

Voider Closed Position Adjustment

Adjusting the voider's closed position opening to control residual product.

Clipper Slack Fill Adjustment

How to adjust the amount of slack filled casing using the voider plates.

Looper Setup and Adjustments

Instructions for setting up and adjusting the optional looper system.

Conveyor Assembly Operation and Adjustments

Conveyor Assembly Layout

Illustrates the layout of the conveyor assembly and key components.

Conveyor Air Motor

Information on the conveyor air motor's maintenance and alignment.

Air Motor Speed Controls

How to adjust the conveyor speed using the flow control valves.

Conveyor Lubrication

Details on lubricating the conveyor air motor and its components.

Trip Paddle Function

Explanation of the trip paddle's role in initiating the clip cycle.

Programmable Controller (PLC)

PLC Description

Overview of the PLC's role in controlling machine functions and cycle time.

Memory Cassette Handling

Procedures for safely removing and installing the PLC memory cassette.

PLC Battery Replacement

Steps and precautions for replacing the PLC's backup battery.

Cleaning Procedures

Cleaning Overview and Precautions

General guidelines and safety warnings for cleaning the machine.

Disassembly for Cleaning

Step-by-step instructions for disassembling the machine for thorough cleaning.

Machine Cleaning Steps

Detailed procedures for cleaning various parts of the machine after disassembly.

Maintenance Guide

General Maintenance Guidelines

Importance of preventive maintenance and using a maintenance log.

Maintenance Precautions

Critical safety precautions before performing any service or maintenance.

Moisture and Corrosion Control

Methods for controlling moisture and corrosion in control boxes using desiccant.

Air Preparation System Maintenance

Maintenance for the air prep assembly, including filter checks and air hoses.

Air Lubricator Maintenance

Daily checks and refilling procedures for the machine's three air lubricators.

Conveyor Maintenance

Checks for conveyor hitch bar fasteners, drive rollers, and air motors.

Mechanical Lubrication Schedule

Daily and weekly greasing schedule for various machine fittings.

Daily Preventive Maintenance

Daily tasks including inspecting lubricators (14.8.1) and greasing fittings (14.8.2).

Weekly Preventive Maintenance

Weekly tasks including greasing fittings (14.9.1) and inspecting voiders (14.9.2, 14.9.3).

Quarterly Preventive Maintenance

Quarterly tasks including cleaning filters (14.10.1) and inspecting switches (14.10.3).

Semiannual Preventive Maintenance

Semiannual tasks including replacing inline filters (14.11.2) and desiccant bags (14.11.3).

Annual Preventive Maintenance

Annual tasks including replacing corrosion inhibitors (14.12.2) and re-spraying boxes (14.12.3).

Troubleshooting Guide

Symptom-Solution Troubleshooting

Lists common machine problems and their corresponding solutions.

Troubleshooting by Product Appearance

Uniform Closure Issues

Troubleshooting for clips applied off-center or causing damage to the product.

Casing Appearance Issues

Problems related to casing cutting, gathering, and stuffing.

Stuffed Diameter Issues

Troubleshooting for product diameter being undersized, oversized, or irregular.

Clip Slippage and Blow-off

Solutions for clip slippage or blow-off due to air pressure, stroke, or casing issues.

Spare Parts Lists

Pneumatic Spare Parts

List of spare parts for pneumatic components like regulators and separators.

Conveyor Spare Parts

Spare parts for different conveyor types, including belts and rollers.

Gasket and Seal Kits

Kits for sealing control box and operator interface enclosures.

Consumable Spare Parts

Items like PLC batteries, inhibitors, and desiccant bags.

Assembly Drawings

Main Assembly and Clipper Drawings

Assembly drawings for the main machine and clipper components.

Frame, Base, Air Prep, and Valving Drawings

Drawings related to the machine frame, base, air preparation, and valving.

Control System Drawings

Assembly drawings for various control components like touch screens and panels.

Horn, Skin Brake, and Knife Drawings

Assembly drawings for horns, skin brakes, and internal knife mechanisms.

Voider Assembly Drawings

Drawings detailing the various voider assemblies and their parts.

Guarding Assembly Drawings

Assembly drawings for machine guards and doors.

Conveyor Assembly Drawings

Drawings for different types of conveyor assemblies and their components.

Electrical and Pneumatic Schematics

References to electrical and pneumatic schematic diagrams for the machine.

Optional Features Drawings

Assembly drawings for optional features like the looper, registration, and horn vacuum.

Dover Tipper Tie RS4203 - User Manual

Table of Contents