Dover Tipper Tie RS4203 - Page 89

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RS4203 Manual Chapter 14 – Maintenance Guide

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Default Chapter3
- Table of Contents3
- Publication History7
- Terms and Conditions for Use9
Chapter 1 - Machine Description and Specifications11
- Description11
- Operation11
- Name Plate and Specifications13
- Control System15
- Layout and Dimensions16
- Major Components17
Chapter 2 - Safety Instructions19
- General Precautions19
- Safety Symbols20
- Disclaimer of Liability20
- Capital Equipment Safety Circuit Overview21
- Warnings and Cautions21
- Safety Illustrations22
Chapter 3 - Delivery and Setup27
- Delivery27
- Unpacking Equipment27
- Main Circuit Breaker28
- Stuffer Connection28
Chapter 4 - Air Connections, Lubrication and Adjustments29
- Installation of Main Air Supply29
- Air Prep29
- Air Pressure Adjustment30
- Air Filter/Regulator30
- Main Lubricator30
- Conveyor Air Motor Lubricator31
- Voider Rotary Actuator Lubricator31
Chapter 5 - Operator Interface33
- Interface Display Unit33
- Control Panel34
- Remote Heat Seal Control35
- Touch Screen36
Chapter 6 - Machine Operation37
- Preparation37
- Starting the Machine37
- Loading Clips - Stick Clips39
- Loading Clips - Reel Clips40
Chapter 7 - Recipe Descriptions43
Chapter 8 - Touch Screen49
- Run Screen49
- Home Screen50
- Recipe Screen51
- Calibrate Screen52
- Sequence Screen53
- Input Screens54
- Output Screens55
- Help Screens56
- Output Test Mode Screen57
Chapter 9 - Product Specification Worksheet59
Chapter 10 - Clipper and Looper Operation and Adjustments61
- Clipper Description61
- Clipper Operation61
- Crimp Control Layout62
- Crimp Control Adjustment63
- Punch Pressure Regulator64
- Voider Closed Position Iris Opening65
- Clipper Slack Fill Adjustment66
- Looper Setup and Adjustments67
- Installing Loops on the Looper67
- Looper Settings and Adjustments69
Chapter 11 - Conveyor Assembly Operation and Adjustments75
- Conveyor Assembly Layout75
- Conveyor Air Motor75
- Air Motor Speed Controls75
- Lubrication75
- Trip Paddle76
Chapter 12 - Programmable Controller77
- Description77
- Memory Cassette77
- Battery Replacement78
Chapter 13 - Cleaning Procedures81
- Cleaning Overview81
- Disassembly for Cleaning81
- Cleaning Procedures82
Chapter 14 - Maintenance Guide85
- General Guidelines85
- Maintenance Precautions86
- Moisture and Corrosion Control86
- Air Prep Maintenance86
- Air Lubricators87
- Conveyor Maintenance88
- Mechanical Lubrication88
- Daily Preventive Maintenance93
- Weekly Preventive Maintenance96
- Quarterly Preventive Maintenance99
- Semiannual Preventive Maintenance101
- Annual Preventive Maintenance103
Chapter 15 - Troubleshooting Guide105
Chapter 16 - Troubleshooting by Product Appearance107
Chapter 17 - Spare Parts Lists111
Chapter 18 - Assembly Drawings113
- RS4203 Main Assembly and Clippers113
- Installation Kit and Spare Parts Kits113
- Frame, Base, Air Prep and Valving113
- Controls114
- Horns, Skin Brakes, Internal Knife114
- Voiders114
- Guarding115
- Conveyors115
- Schematics116
- Options116
Appendix 1 - Noise Level Tests119
Appendix 2 - Maintenance Log121

Dover Tipper Tie RS4203 - Page 89

Table of Contents