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DURKOPP ADLER 745-34 Speedpocket

DURKOPP ADLER 745-34 Speedpocket
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Manual, complete
745 - 34 Speedpocket
Sewing unit for runstitching
of rectangular piped pockets
Operating Instructions
Installation Instructions
Service Instructions
Instructions for programming DAC
Postfach 17 03 51, D-33703 Bielefeld Potsdamer St raße 190, D-33719 Bielefeld
Telefon + 49 (0) 5 21 / 9 25-00 Telefax + 49 (0) 5 21 / 9 25 24 35 www.duerkopp-adler.com
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Ausgabe / Edition: 08/2005 Printed in Federal Republic of Germany Teile-Nr./Part.-No.: 0791 745171

Table of Contents

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DURKOPP ADLER 745-34 Speedpocket Specifications

General IconGeneral
TypeIndustrial Sewing Machine
Model745-34 Speedpocket
Stitch TypeLockstitch
Power Requirements230V, 50/60 Hz
Motor TypeServo Motor
Needle System134-35

Summary

Service Instructions

General notes

General information and safety notes applicable to service procedures.

Groove in the Arm Shaft Crank

Details the groove in the arm shaft crank used for staking the machine head in position.

Sewing Machine Head

Procedures related to the sewing machine head, including raising, removing, and installing.

Removing and Installing the Sewing Machine Head

Procedures for safely removing and reinstalling the sewing machine head for maintenance or adjustments.

Crank Pin Adjustment at the Arm Shaft

Adjusting the crank pin to set the needle bar stroke and upper dead centre.

Needle Bar Linkage

Procedures for the needle bar linkage, including removal, installation, and adjustments.

Removing the Needle Bar Linkage

Step-by-step guide to safely remove the needle bar linkage assembly.

Removing a Needle Bar from the Linkage

Procedure for safely removing an individual needle bar from its linkage.

Disassembly of a Needle Bar

Instructions for disassembling a needle bar into its components.

Assembly of a Needle Bar

Instructions for assembling a needle bar from its components.

Installing Needle Bars in Linkage

Procedures for installing needle bars into the needle bar linkage correctly.

Installation of the Needle Bar Linkage

Steps for mounting and installing the complete needle bar linkage assembly.

Height Adjustment of the Needle Bar Linkage

Checking and adjusting the correct height of the needle bar linkage.

Aligning Needle Bar Linkage to Throat Plate

Aligning the needle bar linkage correctly with the throat plate for sewing.

Exchanging the Needle Holder

Procedure for safely exchanging the needle holder on the needle bar.

Hook

Maintenance and adjustment procedures for the hook assembly.

Gear Clearance Adjustment for the Hook Drive

Setting the correct gear clearance in the hook drive for optimal performance.

Looping Stroke Adjustment

Checking and adjusting the looping stroke for correct needle and hook timing.

Height Adjustment of Needle Holders

Setting the distance between needle eye and hook tip.

Distance Between Hook Tips and Needles

Setting the precise distance between hook tips and needles.

Needle Protection Adjustment

Adjusting needle protection to prevent deflection into the hook tip path.

Exchanging the Hook

Procedure for safely removing and installing the hook assembly.

Bobbin Case Holding Wire Adjustment

Function and adjustment of the bobbin case holding wire for thread passage.

Center Knife

Procedures for adjusting and maintaining the center knife.

Removing and Installing the Driving Motor

Procedures for safely removing and installing the driving motor for the center knife.

Removing and Installing the Switching Cylinder

Procedures for safely removing and installing the switching cylinder.

Adjusting the Center Knife

How to adjust the center knife's position and height for proper cutting.

Trimming and Clamping Device for the Needle Threads

Details on the needle thread trimming and clamping mechanism.

Needle Thread Trimming and Clamping Function

Explains the operation of the needle thread trimming and clamping mechanism.

Exchanging Knife and Thread Catcher

Procedure for replacing the knife and thread catcher in the trimming device.

Trimming and Clamping Device for the Hook Threads

Details on the hook thread trimming and clamping device.

Hook Thread Trimming and Clamping Function

Details the operation of the hook thread scissors and clamping device.

Thread Puller for the Needle Threads

How to adjust the thread puller for proper needle thread tension and feed.

Synchronizer Adjustment

Adjusting the synchronizer for precise timing of machine functions.

Oil Lubrication

Instructions for oiling the sewing unit and checking oil levels.

Hook Lubrication

Instructions for checking and maintaining oil levels for hook lubrication.

Transport Carriage

Procedures for adjusting the transport carriage's movement and components.

Rear End Position Adjustment

Setting the rear end position of the transport carriage using switches and stops.

Changing the Toothed Belt

Procedure for removing and installing the drive toothed belt.

Adjusting the Belt Tension

How to check and adjust the tension of the toothed belt for proper drive.

Feeding Clamps

Adjustments and alignment procedures for the feeding clamps.

Feeding Clamp Stroke Adjustment

Checking and adjusting the stroke of the feeding clamps for proper material handling.

Distance Between Feeding Clamps and Folder Sole

Setting the distance between feeding clamps and folder sole for piping accuracy.

Front End Position Adjustment of Feeding Clamp

Adjusting the front end position of the feeding clamp for correct operation.

Knives for Corner Incision

Procedures for setting up and adjusting the corner knives.

Presetting Corner Knives

Basic positioning of corner knives before fine adjustment for precise cuts.

Aligning Corner Knives to Seams

Ensuring corner incisions are symmetrical to the fabric seams.

Adjusting Slant of Corner Incisions

Setting the angle of the corner incisions for precise cut placement.

Exchanging the Corner Knives

Procedure for safely removing and installing corner knives.

Reflected Light Barriers for Flap Scanning

Adjustments for the reflected light barriers used in flap scanning.

Swivel Arm Adjustment for Reflected Light Barriers

Adjusting the swivel arm position for flap scanning light barriers.

Aligning Folding Station Plate to Measuring Line

Setting the folding station plate position accurately using a measuring line.

Positioning Sewing Machine Head to Table Top

Ensuring the sewing machine head is correctly leveled with the table top.

Folder

Procedures for folder alignment, motion, and guide plates.

Aligning Folder to Pocket Opening Center

Aligning the folder precisely to the center of the pocket opening.

Lifting Motion Adjustment of the Folder

Adjusting the folder's lifting and lowering motion for smooth operation.

Position of Folder Relative to Needles

Aligning the folder accurately relative to the needles and center knife.

Guide Plates Adjustment at the Folder

Adjusting guide plates at the folder for correct piping strip guidance.

Stacker

Adjustments for stacker pincers, cylinder speed, and rest plate.

Stacker Pincers Position and Closing

Setting the front position and closing action of the stacker pincers.

Cylinder Speed Adjustment

Adjusting cylinder speed and cushioning for smooth stacker operation.

Rest Plate Position Adjustment

Adjusting the rest plate height and position for stacking various workpieces.

Swivelling the Stacker Aside

Procedure for swivelling the stacker aside for maintenance access.

Exchange the Control Unit

Instructions for safely exchanging the machine's main control unit.

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