Troubleshooting
and
Maintenance
44
SECTION VI -TROUBLESHOOTING AND MAINTENANCE
6.1
Introduction
The BRU-Series drive has been designed
to
provide troubleshooting aids that help isolate
any
problems in
a "module" of the system. A module
may
be incoming power,
PSM
(BRU-500 only),
OM,
PM, motor and
encoder, controller, cables,
or
mechanical system. BRU-Series drive circuitry is designed
to
prevent
problems in any one module from causing damage
to
any other module. The cost-effective modular
package provides
for
very· simple field replacement. ·The
OM
personality module "transfers" all information
and adjustment parameters
to
the replacement module.
BRU-Series drive maintenance is virtually unnecessary. The primary consideration is
to
insure BRU-Series
drive fans are operational and
to
operate the BRU-Series drive in a properly sized and ventilated NEMA-12
(or equivalent) enclosure with proper fusing.
6.2 LED
Diagnostic
Information
6.
2.1
Power Supply Module LEOs (BRU-500 Only)
LED Label LED
Color
Description
PHASE LOSS .
..
..........
..
.......
Red
......................... Off = OK
On
= i..oss
of
one phase
of
incoming
AC
power
OVERTEMP .............
..
..........
Red
.......
...
.
....
..........
Off
= OK
On
= Excessive temperature
of
main heatsink
DISABLED
...
..
......................
Red
.........................
Off
=
Not
disabled
On
= DC bus disabled from external enable input
PSM
READY ....................
....
Green ......................
Off
=
No
DC
bus voltage
On
= DC bus voltage
is
present
If the green LED will
not
come
on
(and
no
red
LEOs
come
on
or
the indicated fault does
not
exist) and the
incoming line voltages are found
to
be proper then there may be a
PSM
failure. Replace
the
PSM
with
another unit.
6 .2.2 Drive Module LEDs
LED Label
LED
Color
Description
1
..
......................................... Green ......................
Off
= Loss
of
one
or
more
logic
supplies
or
external reset
pins connected.
On
= Logic supplies
OK
LED should
tum
off within about 1 second at
power down. If
LED
remains
on
at
power down, shunt regulator is not
functioning.
2,3,4 ......
..
..
...
...........
..
...........
Red
.........................
Off
=
No
fault
BRU-200/BRU-500 Brushless Drives Instruction Manual
l