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Fiat 500D - Swinging Arm Components; Leaf Spring Inspection and Repair; Swinging Arms

Fiat 500D
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FIG 8:6 Swinging arm components
Key to Fig8:6 1 Half-arms 2 Pin, arm to body mounting
3 Pin, arm to kingpin housing mounting 4 and 5 Washer and
nut 6 and 8 Cups, rubber bushes 7 Rubber bushes
9 and 10 Sptitpins and nuts, mounting, pin (2) to arms
TOOL A.66054
PULLER A.40005/
FIG 8:7 Removal of rubber bushes by universal puller
A.40005 and arm retainer tool A.66054
DRIFT ROD
A.66056
FIG 8:8 Drift rod A.66056 for kingpin housing Estend-
block' removal and installation
90
Inspection:
Thoroughly clean the half arms and dry using a com-
pressed air jet. Then proceed as follows:
1 Thoroughly inspect the half arms to ensure that they
are not distorted or show signs of cracking which, if
evident, should be renewed. Compare the two half
arms to ensure that they have the same inclination and
that the holes are not elongated but are true and
properly aligned.
kingpin housings by 'estendblocks' which are fitted in the
main leaf eyes. A specially shaped rubber buffer is
mounted on the spring centre bolt.
Leaf spring inspection and repair:
To dismantle the leaf spring assembly remove the two
side clips and the centre bolt. Thoroughly wash all parts
and to inspect proceed as follows:
1 Inspect carefully to check that the leaves are not
broken or show signs of cracking which, if evident,
the leaf must be renewed. It should be noted that the
third spring leaf is not available as a service replace-
ment part which means that if this leaf is damaged the
whole spring must be renewed.
2 Check that there is no paint or underseal present
between the leaves which, if evident, must be removed.
3 Ensure that the mating surfaces of the leaves are
perfectly smooth and clean. If there are signs of
rusting or slight indentations, these areas must be
cleaned using a file. Any deep indentations will be a
source of weakness and the leaf must be renewed.
4 The 'estendblocks' are press fitted into the main leaf
eyes and must be thoroughly inspected for excessive
wear, signs of seizure and dry operation of the rubber
parts. The 'estendblocks' should be renewed if there
is any doubt as to their condition. To remove and
replace the 'estendblocks' use Fiat .drift A.66056 or a
suitably sized drift as shown in FIG 8 :8.
5 Check the condition of all rubber pads, the centre
buffer and the polyethylene linings for signs of wear,
cracking or splits and, if evident, new parts must be
fitted.
6 Once the spring has been reassembled it should be
tested by loading as shown in FIG 8 :5.
8:4 Swinging arms
Description:
The swinging arms comprise two pressed steel sheet
half arms which are joined by two pins, one on the
kingpin housing and the other on the body (see FIG
8:6). Rubber bushes ('flanblocks') are press fitted into
the half arms for the attachment of the swinging arm pin
to the body as shown in FIG 8 :6.
Dismantling:
1 Clamp the swinging arm into a vice and fit Fiat tool
A.66054 as shown in FIG 8:7. Remove the splitpin
and nut securing the half arms onto their pin.
2 Using a universal two leg puller or Fiat puller A.40005
together with items 1 and 5 pull out the rubber bushes
as shown in FIG 8:7. Remove tool A.66054 insert it
on the other half arm and repeat the operation
performed for the bush removal on the first arm.

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