Flowserve Pump Division - 2
TABLE OF CONTENTS
PAGE
WARRANTY REGISTRATION...................................................................................................................... 4
FOREWORD.................................................................................................................................................5
SECTION I: INTRODUCTION AND GENERAL DESCRIPTION
INTRODUCTION........................................................................................................................................... 6
MOTOR......................................................................................................................................................... 6
COOLING SYSTEM......................................................................................................................................6
MOTOR THERMAL PROTECTION..............................................................................................................7
CABLE........................................................................................................................................................... 7
MECHANICAL SEAL .................................................................................................................................... 7
MOISTURE DETECTION SENSOR .............................................................................................................7
BEARINGS.................................................................................................................................................... 7
IMPELLER AND WEARING RINGS .............................................................................................................7
SECTION II: PRE-INSTALLATION INSTRUCTIONS
HANDLING....................................................................................................................................................8
STORAGE..................................................................................................................................................... 8
General...................................................................................................................................................8
Short Term..............................................................................................................................................8
Long Term ..............................................................................................................................................8
PRIOR TO INSTALLATION ..........................................................................................................................9
MANUFACTURER'S SERVICE....................................................................................................................9
SECTION III: INSTALLATION
GENERAL ...................................................................................................................................................10
POWER CABLE..........................................................................................................................................10
LOCATION OF EQUIPMENT .....................................................................................................................10
SITE PREPARATION ................................................................................................................................. 10
Foundation............................................................................................................................................ 10
Grouting................................................................................................................................................11
GUIDE RAIL INSTALLATION .....................................................................................................................11
DRY PIT INSTALLATION ...........................................................................................................................13
Piping Strains........................................................................................................................................ 13
Suction Piping.......................................................................................................................................13
Discharge Piping................................................................................................................................... 13
Instrumentation..................................................................................................................................... 13
PEDESTAL MOUNTING.............................................................................................................................14
FLOAT SWITCHES..................................................................................................................................... 15
ELECTRICAL..............................................................................................................................................15
Motor Power Wiring ..............................................................................................................................15
Dual Voltage Motor............................................................................................................................... 16
Checking Rotation ................................................................................................................................16
Insulation Testing.................................................................................................................................. 17
Current and Voltage Imbalance............................................................................................................17
Motor Overload Protection....................................................................................................................17
Protection Against Inadmissible Starting Frequency............................................................................ 17
MOTOR THERMAL PROTECTION............................................................................................................18
MOISTURE DETECTION SENSOR ...........................................................................................................18
COOLING SYSTEM FILLING .....................................................................................................................18
SECTION IV: OPERATION
MOTOR COOLING .....................................................................................................................................19
MINIMUM SUBMERGENCE.......................................................................................................................19
REDUCED CAPACITY OPERATION.........................................................................................................19
PRELIMINARY TO STARTING................................................................................................................... 19
STARTING.................................................................................................................................................. 19
STOPPING..................................................................................................................................................20