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FRC PumpBoss PBA100 User Manual

FRC PumpBoss PBA100
39 pages
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PBA100 Rev0407
1
FIRE RESEARCH CORPORATION
www.fireresearch.com
26 Southern Blvd., Nesconset, NY11767
TEL ( 631 ) 724-8888 FAX ( 631 ) 360-9727 TOLL FREE 1-800-645-0074
PRESSURE GOVERNOR
with DISPLAY and MONITORING SYSTEM
MODEL: PBA100
Document Number:
XE-PBA1PM-R0A

Table of Contents

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FRC PumpBoss PBA100 Specifications

General IconGeneral
BrandFRC
ModelPumpBoss PBA100
CategoryController
LanguageEnglish

Summary

INTRODUCTION

System Overview

Describes the PumpBoss governor's dual modes (pressure/RPM) and core functionality.

Key Features

Lists key features like J1939 CAN bus, programmable presets, and diagnostic capabilities.

System Specifications

Display and Sensor Specs

Covers display module, LED bar graphs, engine sensor ranges, and pressure sensor details.

General Description

Engine Compatibility

Lists compatible engine models (Cummins, Detroit Diesel, Ford, etc.) with their corresponding PBA numbers.

System Components Overview

Lists the key components of the PumpBoss system, including control module, sensors, and cables.

Component Details

Pressure Sensor

Describes the pressure sensor mounting and connection.

Engine Sensors

Details installation of engine coolant and oil pressure sensors.

Optional Components

Covers optional audible alarm buzzer and transmission temperature sensor.

Cables

Describes the 8-pin and 12-pin cables for interface connections.

Controls and Indicators

Display Indicators

Explains Oil Pressure, Temperature, RPM, Battery Voltage LEDs, and Message Display.

Control Buttons

Describes Silence, Preset, Idle, Mode, and Menu buttons.

Control Interface

Control Knob and Mode Selection

Explains the control knob operation, RPM/PSI LEDs, and MODE button.

Additional Controls

Describes the Day/Night Sensor and MENU button functions.

Installation

Install Control Module

Steps for mounting the control module, including panel cutout and screw holes.

Install Pressure Sensor

Details the procedure for mounting and connecting the pressure sensor to the pump manifold.

Install Engine Sensors

Explains how to install engine sensors for RPM, oil pressure, and coolant temperature.

Install Optional Components

Covers the installation of the optional buzzer and high idle kit.

Operation

Control Functions

Details the operation of the Control Knob, MODE, MENU, SILENCE, and PRESET buttons.

Pressure Mode Operation

Explains how to operate the PumpBoss in pressure mode and manage discharge valves.

Low Water Conditions

Describes how the PumpBoss handles situations with no or low water supply.

RPM Mode Operation

Explains how to operate the PumpBoss in RPM mode and its pressure limiting feature.

Switching Operating Modes

Details how to switch between pressure and RPM modes smoothly.

High Discharge Pressure at Idle

Explains how to manage high discharge pressure when the engine is at idle.

Preset Settings

Describes how to set and change pre-programmed pressure or RPM values.

High Idle Function

Explains the high idle function and how to change its setting.

Data Management

Accumulated Hours and Temp

Details how to access and view stored accumulated hours and transmission temperature.

Fault Warnings

Explains how fault warnings are stored and retrieved.

Maximum Engine RPM

Describes how the maximum engine RPM is stored and displayed.

Programming

Enter Program Code

Step-by-step guide to entering the four-digit program code.

Program Code Descriptions

Lists and explains various program codes for data display and parameter settings.

Wiring

Connectors and Cables

Details the 12-pin Deutsch connector, 12-pin cable, and its wire assignments.

8-Pin Connector Wiring

Shows the 8-pin cable and connector wiring, including pin assignments for controls and power.

Pressure Sensor Wiring

Illustrates the wiring for the pressure sensor, including the 3-pin connector.

OEM Diagnostic Connector

Explains the typical 9-pin Deutsch diagnostic connector used in vehicles.

High Idle Wiring

Explains the wiring diagram for the high idle function, including switches and diodes.

Engine Harness Connections

Cummins Wiring

Details wiring for Cummins ISB, ISC, ISL, and ISM engines, referencing J1939 datalink.

Detroit Diesel Wiring

Details wiring for Detroit Diesel DDEC VI and DDEC IV/V engines.

Navistar Wiring

Explains Navistar engine connections, including J1939 datalink and RESCM.

Caterpillar Wiring

Details Caterpillar engine connections, including J1939 datalink and PTO switches.

Ford Wiring

Provides wiring for Ford engines, including adapter assemblies and RPM signal levels.

Ford Torque Lock-up Module

Explains the torque lock-up module wiring for automatic transmissions.

Scania Wiring

Details Scania engine connections for P, R, and T-series trucks with BWS.

GMC Wiring

Explains wiring requirements for GMC engines using an adapter and cable assembly.

Mercedes Wiring (2007 Engines)

Details wiring for 2007 Mercedes engines, including J1939 and VCU connections.

Mercedes ACTROS Wiring

Provides wiring details for Mercedes ACTROS models, focusing on remote throttle.

Electrical Information

Flyback Diode Application

Describes typical circuits showing flyback diode installation across inductive loads.

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