FRC PumpBoss PBA100 - Table of Contents; Contents

PBA100 Rev0407
2
CONTENTS
Table of Contents
CONTENTS ................................................................................................................ 2
INTRODUCTION ...................................................................................................... 4
Overview ................................................................................................................ 4
Features .................................................................................................................. 4
Specifications ......................................................................................................... 5
GENERAL DESCRIPTION ....................................................................................... 6
Controls and Indicators .......................................................................................... 8
INSTALLATION ...................................................................................................... 10
Install Control Module ......................................................................................... 10
Install Pressure Sensor ......................................................................................... 12
Install Engine Sensors .......................................................................................... 13
Install Buzzer ....................................................................................................... 13
Install High Idle Kit ............................................................................................. 13
OPERATION ............................................................................................................ 14
Controls ................................................................................................................ 14
Pressure Mode Operation .................................................................................... 16
RPM Mode Operation .......................................................................................... 18
Switching Between Operating Modes ................................................................. 19
Pump Discharge Pressure is High at Engine Idle ................................................ 19
Preset Settings (Pressure or RPM) ....................................................................... 20
High Idle .............................................................................................................. 20
Display Stored Data ............................................................................................. 21
PROGRAMMING .................................................................................................... 22
Program Code Descriptions ................................................................................. 23
WIRING .................................................................................................................... 24
Connectors and Cables ........................................................................................ 24
Pressure Sensor .................................................................................................... 26
Common OEM Diagnostic Connector ................................................................. 27
Cummins Harness Connections ........................................................................... 28
Detroit Diesel Harness Connections .................................................................... 29
Navistar Harness Connections ............................................................................. 30
Caterpillar Harness Connections ......................................................................... 31
Ford Harness Connections ................................................................................... 32
Ford Torque Lock-up Module .............................................................................. 33
Scania Harness Connections ................................................................................ 34
GMC Harness Connections ................................................................................. 35
Mercedes Harness Connections ........................................................................... 36
High Idle Wiring .................................................................................................. 37
FLYBACK DIODE INFORMATION ...................................................................... 38