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Froling FHG User Manual

Froling FHG
54 pages
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Froling GmbH, Industriestraße 12, 4710 Grieskirchen, AUSTRIA
www.froling.com
A French language manual may be
obtained from Tarm Biomass by
calling 800-782-9927 or by email
request to: info@tarmusa.com.
Operation and Service Manual
Wood-Fired Central Heating Boiler
FHG
Read and follow the operating instructions and safety information! Subject to technical change!

Table of Contents

Questions and Answers:

Froling FHG Specifications

General IconGeneral
BrandFroling
ModelFHG
CategoryBoiler
LanguageEnglish

Summary

Introduction to the Froling FHG Boiler

Units of Measurement in the Manual

Details on units of measurement used in the manual, including English and metric units.

Installation and Warranty Requirements

Outlines warranty conditions, installation requirements, and procedures for warranty claims.

Product Overview and Components

Control Panel and Component Overview

Overview of the boiler's main components, control panel, and navigation keys.

Detailed Boiler Component Identification

Detailed identification of various boiler components with their corresponding numbers.

Boiler Fabrication and Testing

Details about the boiler's manufacturing process, quality standards, and testing procedures.

Models and Applications

Information on available FHG boiler models and their intended applications.

Safety Information and Guidelines

Safety Symbols and Definitions

Explanation of safety alert symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

General Safety Information

General safety instructions and warnings for boiler operation and maintenance.

Installation Hazards and Precautions

Hazards and precautions related to electrical system, chimney, and installation environment.

Operation Hazards: Fuel, Fire, and Gas Safety

Safety warnings regarding fuel types, risk of fire, explosion, and explosive gases.

Fire Safety and Operational Warnings

Safety guidelines for fire prevention, flue draft, storage of materials, and operational compliance.

Hot Surfaces and Access Safety

Warnings about hot surfaces, personal injury risks from unauthorized access, and child safety.

Permitted Uses and Fuel Guidelines

Details on permitted wood fuels, their properties, and the impact of moisture content.

Non-Permitted Fuels and Operator Requirements

Lists fuels that must not be used and highlights risks of using non-permitted materials.

Design Information and Regulations

Information on prohibited modifications, adherence to national/local codes, and fire/electrical regulations.

Heating System Water Quality

Requirements for water quality during initial filling and refilling of the heating system.

Boiler Room Ventilation

Specifies minimum cross-sections for combustion and exhaust air in the boiler room.

Heating System Installation and Storage

Guidelines for installing the heating system, including hydraulic balancing and piping.

Minimum Return Water Temperature

Importance of maintaining a minimum return water temperature to prevent condensation damage.

Safety Devices Overview

Overview of safety devices including the main switch and overheat thermostat (STL).

Overheating Prevention Devices

Details on devices preventing boiler overheating, such as the Pressure Relief Valve.

Overheat Thermostat (STL) Operation

Details on the Overheat Thermostat's activation at 212°F (100°C) and the procedure for resetting it.

Gravity and Electrical Overheat Loops

Explanation of overheat dump loops for heat dissipation during power outages.

Emergency Procedures: Power Loss

Steps to follow in case of a loss of electrical power, including actions for dampers and system restart.

Emergency Procedures: Overheating and Fire

Actions to take for system overheating and runaway fire emergencies.

Emergency Procedure: Flue Gas Smell

Actions to take if a strong smell of flue gas is detected, emphasizing ventilation and closing doors.

Operating the System

General Operation and First Startup

General information and warnings for operating the boiler, including first startup requirements.

Firewood Preparation

Instructions for preparing firewood, referencing permitted fuel types and usability.

Boiler Control System Main Switch

Guidance on the operation and safety precautions for the main switch on the boiler control system.

Boiler Control System Error Status

How to check the status LED and interpret error messages displayed on the control system.

Boiler Control System Operation Status

How to check the current operating mode and status displayed on the boiler control system.

First-Time Boiler Startup Procedure

Step-by-step instructions for the initial startup of the boiler, including loading fuel and paper.

Boiler Ignition Process

Detailed instructions for the ignition process, including adding newspaper, using the fan, and monitoring combustion.

Heating/Refueling Indicators

How to determine when to heat up or refuel the boiler based on the Thermal Storage System status.

Inspecting the Burning Flame

Procedure for safely inspecting the burning flame through the ash door viewing window.

Preparing for Boiler Fueling

Steps to prepare for fueling the boiler, including opening the insulation door and checking residue levels.

Boiler Fueling Procedure

Instructions for fueling the boiler, including loading wood and paperboard layers.

Boiler Ignition Steps

Steps for igniting the boiler, including adding newspaper, using the fan, and checking the display.

Ignition Monitoring and Safety Precautions

Guidance on monitoring the ignition process and safety precautions regarding smoke and error messages.

Preparing for Boiler Refueling

Steps to prepare for refueling the boiler, including checking the operating mode and fuel levels.

Boiler Refueling Procedure

Instructions for refueling the boiler, including loading fuel according to heat demand.

Boiler Control System Lambdatronic S 3200

Control System Overview and Navigation

Overview of the control system's keys, graphical display, and navigation.

Navigation Key Functions

Detailed functions of the navigation keys (UP, DOWN, Enter, Back) for menu and parameter control.

Status LED Indicator Meanings

Explanation of the status LED meanings: green flashing slowly/quickly, red flashing.

Function Key Operations

Details on the dual functions of function keys, activated by short or long keystrokes.

Info Key Usage

How to use the Info Key to display text windows with information on menu points or pending errors.

Info Key Usage in Normal Operation

How to use the info key to display operational information or explanations for menu points.

Info Key for Error Messages

How the info key displays error messages and leads to troubleshooting instructions.

Graphical Display Elements

Explanation of graphical display elements, including current time, boiler values, and status line.

Thermal Storage Loading Status Interpretation

Interpretation of the Thermal Storage System loading status symbols to determine refueling needs.

Boiler Control System Operating Modes

Description of various operating modes: Heating up, Heating, Slumber, Door open, Off, and Fault.

Initial Startup and Display

Process after power-up: system check, basic display, and configurable parameters.

User Level Management

Explanation of user levels (Child lock, Owner, Installer/Service) and how to change them.

Parameter Adjustment Process

Instructions on how to navigate, unlock, change, and save parameter values.

Key Settable Parameters

Identifies key parameters that the owner can set, such as desired target boiler temperature.

Temperature Conversion Chart

A comprehensive table for converting temperatures between Celsius (°C) and Fahrenheit (°F).

Menu Navigation Overview

Visual overview of the main menu structure, linking to Storage Tank, Boiler, and System menus.

Thermal Storage System Status Display

Displays current temperatures for the thermal storage system top and bottom sensors, and pump control status.

Thermal Storage Temperature Settings

Details settings for thermal storage, including heating circuit release based on storage tank temperature.

Boiler Status Displays

Shows actual state values of the boiler control system, including temperatures and fan control.

Boiler Temperature Setpoint

Configuration of the main set point for the Boiler Control System, controlling the boiler temperature.

System Current Values Display

Displays current state values for the boiler control system, including service hours and software version.

Error Message Handling

Information on how to access error messages and troubleshooting sections for the boiler control system.

Customizing Basic Display Parameters

Allows adjustment of the two values displayed in the Basic Display, choosing from various parameters.

Date and Time Configuration

Instructions for setting the current date and time, including format specifications.

Current User Level Information

Information on the current user level and a reference to section 4.2.1 for changing user levels.

Boiler Maintenance Procedures

General Maintenance Safety

Critical safety warnings regarding electrical components and hot surfaces during maintenance.

Maintenance Safety Precautions

General safety precautions for performing maintenance, including waiting for cool-down and using protective gear.

Regular Boiler Cleaning Importance

Emphasizes the importance of regular cleaning for extending boiler life and ensuring smooth operation.

Daily Maintenance: Heat Exchanger Pipes

Procedure for cleaning heat exchanger pipes using the cleaning system lever before each heating cycle.

Weekly Maintenance: Ash Removal

Detailed instructions for removing ash from the combustion chamber and ash-pit, including safety notes.

Cleaning Combustion Chamber Flue Channels

Instructions for cleaning ash deposits from the flue channels on both sides of the combustion chamber.

Monthly Maintenance: Grate Cleaning

Procedure for cleaning the grate and removing ash deposits underneath to ensure secondary air flow.

Annual Maintenance: Flue Gas Pipe and Sensor

Annual cleaning of the flue gas pipe and sensor, including removal and reinstallation of the sensing element.

Checking Primary Air Openings

Steps to check and clean primary air openings for unobstructed airflow, ensuring proper combustion.

Cleaning the Smoke Extraction Duct

Procedure for cleaning the smoke extraction duct with a small brush, with caution for the induction fan.

Checking Door Gasket Tightness

Instructions for checking the tightness and efficiency of door gaskets, and when to replace them.

Checking Draft Regulator and Blowback Flap

Ensuring the draft regulator and blowback flap are functioning correctly for faultless operation.

Troubleshooting Common Issues

Troubleshooting Power Supply Issues

Identifies causes and troubleshooting steps for general faults related to power supply and display issues.

Troubleshooting Excessive Temperature

Procedures for addressing excessive boiler temperature, including Overheat Thermostat activation and reset.

Boiler Control System Error Classification

Classifies errors into notes, errors, and alarms, and describes how errors are displayed and acknowledged.

Error Detection and Display

Details on how to detect errors via the status LED and display, and how to acknowledge them.

Acknowledging Error Messages

Steps to acknowledge an error message, including pressing the Enter key and checking the status LED.

Common Error Messages and Troubleshooting (Part 1)

Lists common error messages (0-2), their causes, and specific troubleshooting steps.

Additional Error Messages and Troubleshooting (Part 2)

Lists further error messages (3-64) with their causes and troubleshooting solutions.

EEPROM, Sensor, and Door Switch Troubleshooting (Part 3)

Addresses EEPROM errors (65-72), sensor errors (88), and door switch issues.

Troubleshooting Door Switch Misoperation

Guidance for when the operating mode does not change after closing the insulation door.

Appendix: Warranty and Technical Information

Boiler Body Limited Warranty

Details the 20-year limited warranty for the steel boiler body, including coverage percentages by year.

Other Components Limited Warranty

Outlines the limited 3-year warranty for other components and the 1-year warranty for motors/electronics.

Warranty Exclusions and Information Record

Lists explicit exclusions and conditions that void the warranty and fields for recording information.

Temperature Conversion Chart

A comprehensive table for converting temperatures between Celsius (°C) and Fahrenheit (°F).

Manufacturer Contact Information

Contact details for the manufacturer, FROLING GmbH, including address, phone, email, and internet.

Importer Contact Information

Contact details for the importer, Tarm Biomass, including address, phone, email, and internet.

Local Dealer Information Placeholder

A section for recording information about the local dealer, with no specific content provided.

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