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Cleaning Equipment
Robacta TC 2000
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Fronius Robacta TC 2000 - Page 80
80 pages
Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
find the addresses
of all Fronius Sales & Service Partners and locations
79
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Specific Hazards
8
Protecting Yourself and Others
8
Risks from Mains Current and Operating Current
9
EMC Device Classifications
10
EMC Measures
10
Safety Measures at the Installation Location and During Transport
11
Safety Measures in Normal Operation
11
Commissioning, Maintenance and Repair
12
Safety Inspection
12
Disposal
12
Safety Symbols
12
Data Protection
12
Copyright
13
General
15
General
17
Device Concept
17
Application Areas
17
Warning Notices on the Device
17
Parting Agent Types and Their Use
19
Functional Principle
20
Magnetic Flux Densities Within the Cleaning Coil for Robacta TC 2000, Robacta TC 2000 US
22
Magnetic Flux Densities Within the Cleaning Coil for Robacta TC 2000 Twin, Robacta TC 2000 Twin US
23
Scope of Supply and Options
24
General
24
Scope of Supply
24
Available Options
24
Transport
25
Vehicles
25
Transport Notices on the Packaging
25
Controls, Connections and Mechanical Components
27
Safety
29
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control
30
General
30
Standard I/O Connecting Plug (X1) Pin Assignment
30
Controls, Connections and Mechanical Components
32
General
32
Control Panel
32
Robacta TC 2000, Robacta TC 2000 US Connections and Mechanical Components
33
Robacta TC 2000 Twin, Robacta TC 2000 Twin US Connections and Mechanical Components
35
Installation and Commissioning
37
Safety
39
Before Commissioning
41
Operators, Maintenance Personnel
41
Setup Regulations
41
Compressed Air Supply Specifications
41
Mains Connection
42
Bolting the Cleaning Device to the Underlying Surface (Foundation)
43
Screwing the Cleaning Device and Installation Stand to the Underlying Surface (Foundation)
43
Connecting the Mains Cable - Robacta TC 2000 US, Robacta TC 2000 Twin US
44
Connecting the Mains Cable
44
Installing the Wire Cutter
47
Installing the Wire Cutter on the Cleaning Device
47
Maximum Wire Diameter
47
How the Mechanically Controlled Wire Cutter Works
47
How the Electrically-Controlled Wire Cutter Works
48
Filling the Dipping Bowl with Parting Agent
49
Connecting the Cleaning Device to the "Robacta Reamer" Parting Agent Container
50
Starting up the Cleaning Device
51
General
51
Prerequisites for Start-Up
51
Gas Nozzle to Spool Body Distance Control
51
Cleaning Program Sequence - Robacta TC 2000, Robacta TC 2000 US
52
Program Sequence with Parting Agent Nebuliser - Overview
52
Program Sequence with Parting Agent Nebuliser and Dipping Bowl - Overview
52
Cooling Welding Torch in the Dipping Bowl - Detailed Description
52
Cleaning the Gas Nozzle Tip and Nozzle Fitting - Detailed Description
53
Spraying Parting Agent - Detailed Description
53
Cleaning Program Sequence with Parting Agent Nebuliser
55
Cleaning Program Sequence with Dipping Bowl
56
Cleaning Program Sequence - Robacta TC 2000 Twin, Robacta TC 2000 Twin US
57
Program Sequence with Parting Agent Nebuliser - Overview
57
Program Sequence with Parting Agent Nebuliser and Dipping Bowl - Overview
57
Cooling Welding Torch in the Dipping Bowl - Detailed Description
57
Cleaning the Gas Nozzle Tip and Nozzle Fitting - Detailed Description
58
Spraying Parting Agent - Detailed Description
58
Cleaning Program Sequence with Parting Agent Nebuliser
59
Cleaning Program Sequence with Dipping Bowl
60
Troubleshooting, Maintenance and Disposal
61
Safety
63
Troubleshooting
65
Care, Maintenance and Disposal
68
Before each Start-Up
68
Daily
68
Weekly
68
Every 3 Months
68
Every 6 Months
69
Every 12 Months
69
Disposal
69
Technical Data
71
Technical Data
73
General
73
Robacta TC 2000, Robacta TC 2000 Twin
73
Robacta TC 2000 US, Robacta TC 2000 Twin US
73
Appendix
75
Circuit Diagrams: Robacta TC 2000
76
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