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TABLE OF CONTENTS
1.0 - SAFETY INFORMATION
Safety Information ................................................................................................................................................. 3
1.01 Mechanical Safety ......................................................................................................................................... 4
1.02 Electrical Safety ............................................................................................................................................ 5
2.0 - BASIC INSTALLATION
2.1 WHERE TO PLACE YOUR MACHINE
2.11 Foundation .................................................................................................................................................... 6
2.12 Environmental Conditions ............................................................................................................................. 6
2.2 UNLOADING YOUR MACHINE ................................................................................................................. 6
2.3 RECEIVING YOUR MACHINE ............................................................................................................................... 6
2.4 UNPACK AND PLACE YOUR MACHINE ............................................................................................................ 7
2.5 PRIOR TO THE ARRIVAL OF THE TECHNICIAN
2.51 Installation Safety Instructions ....................................................................................................................... 7
2.52 Cleaning & Lubricating Machine .................................................................................................................... 7
2.53 Line Voltage Check ....................................................................................................................................... 7
2.54 Electrical Precautions .................................................................................................................................... 7
2.6 LEVELING THE MACHINE
2.61 Leveling Procedure ....................................................................................................................................... 9
3.0 - GENERAL INFORMATION
3.1 MAINTENANCE SCHEDULE CHART ................................................................................................................ 10
3.2 MACHINE COMPONENTS
3.21 Axis Lubrication System……………………………………………………………………………………….......... 12
3.22 Electrical System…………………………………………………………………………….................................. 12
3.23 Pneumatic System ....................................................................................................................................... 13
3.24 Automatic Tool Changer .............................................................................................................................. 14
3.25 Spindle ......................................................................................................................................................... 14
3.26 Flood Coolant System……………………………………………………………………………………............... 15
3.27 Fryer Tool Probe………………………………………………………………………….…………………............ 16
3.28 Fryer Part Probe………………………………………………………………………………............................... 17
3.3 BASIC MACHINE PROCEDURES
3.31 Set Axis Home Position................................................................................................................................ 18
3.32 Check Axis Backlash.................................................................................................................................... 19
3.33 Adjusting Backlash Compensation............................................................................................................... 20
3.34 Working with Waycovers.............................................................................................................................. 20
3.35 Check / Adjusting Ballscrew Endplay........................................................................................................... 21
3.36 Check Axis Belts.......................................................................................................................................... 21
4.0 - 828 CONTROL............ .................................................................................................................
4.1 ACCESSING MACHINE PARAMETERS ............................................................................................................ 22
4.2 ACCESSING THE SOFTWARE VERSION ......................................................................................................... 22
4.3 REVERT TO THE FACTORY SET PASSWORD ................................................................................................ 22
4.4 ADJUSTING INPUT VOLTAGE PARAMETERS .................................................................................................. 23
4.5 M-CODES .................................................................................................................................................................. 24
4.6 ALARMS
4.61 Siemens Alarms........................................................................................................................................... 25
4.62 Fryer PLC Alarms and Descriptions............................................................................................................. 25
4.63 Clearing an Alarm........................................................................................................................................ 26
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