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FRYER CM Series - User Manual

FRYER CM Series
73 pages
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CM SERIES
FRYER / SIEMENS 828 CONTROL
MAINTENANCE MANUAL
70 Jon Barrett Road, Patterson, NY 12563, USA | www.fryermachine.com | v: 845.878.2500 | f: 845.878.2525
Ver 1.0

Table of Contents

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Summary

Safety Information

Mechanical Safety

Safety precautions and procedures for mechanical operation of the machine.

Electrical Safety

Safety guidelines and precautions for electrical components and systems.

Basic Installation Procedures

Machine Placement and Foundation

Guidelines for selecting a suitable location and foundation for machine installation.

Unloading the Machine

Procedures and considerations for safely unloading the machine.

Receiving and Inspecting the Machine

Instructions for inspecting and accepting the machine upon delivery.

Unpacking and Positioning

Steps for removing packaging and positioning the machine at its installation site.

Pre-Technician Arrival Checks

Tasks and checks to complete before the service technician's arrival for setup.

Leveling the Machine

Procedure to accurately level the machine using leveling studs and a precision level.

General Information and Maintenance

Maintenance Schedule Chart

Routine maintenance tasks, recommended intervals, and procedures for machine upkeep.

Machine Components Overview

Description of key machine components including lubrication and electrical systems.

Pneumatic System Details

Details on pneumatic components, pressure settings, and lubrication requirements.

Automatic Tool Changer Operation

Specifications, maintenance, and pneumatics for the automatic tool changer.

Spindle Operation and Duty

Information on spindle warm-up procedures and duty rating.

Flood Coolant System

Description of the flood coolant system components and pump location.

Fryer Tool Setter Calibration

Procedure for calibrating the tool probe for automatic tool length measurement.

Fryer Part Probe Calibration

Procedure for calibrating the part probe for automatic X and Y axis measurements.

Basic Machine Procedures

Setting Axes Home Positions

Procedure for re-homing machine axes, especially after battery issues or motor removal.

Checking Axis Backlash

Method for measuring axis backlash using a dial indicator and handwheel.

Adjusting Backlash Compensation

Procedure for adjusting backlash compensation parameters in the control.

Working With Waycovers

Precautions and procedures for handling, removing, and reinstalling machine waycovers.

Ballscrew Endplay Check and Adjustment

Procedure to check and adjust ballscrew endplay using a dial indicator.

Axis Motor Belt Inspection and Tensioning

Procedure for inspecting and tensioning axis motor drive belts.

828 Control Operations

Accessing Machine Parameters

Procedure for accessing and modifying machine parameters, with safety warnings.

Accessing Software Version

Steps to find and display the current software version of the 828 control.

Reverting to Factory Password

Procedure to reset the control password to factory default settings.

Adjusting Input Voltage Parameters

Procedure to measure and adjust input voltage parameters for machine operation.

M-Codes Reference

List and description of M-codes used for controlling machine functions.

Alarms and Faults

Information on Siemens and Fryer PLC alarms, and how to clear them.

Working With Files

Procedures for managing machine files, including backup and reload operations.

Adding Software Options

Procedure for activating software options and license keys on the 828 control.

Setting Up Network Drive

Procedure to set up a network drive connection for program transfer.

ATC Operation Procedures

Carousel Type ATC Operation

Operational procedures and safety rules for the carousel type automatic tool changer.

ATC Safety Rules

Critical safety precautions to be followed before operating the automatic tool changer.

Manual Tool Changer Operation

Step-by-step guide for manually performing tool changes using MDI.

Setting Tool Change Height

Procedure to set the correct tool change height for ATC operation.

Recovering from Tool Change Failure

Procedure to safely recover the machine after a tool changer failure or alarm.

Resetting Tool Carousel Home and Bins

Procedure to reset tool carousel home position and tool bin definitions.

Spindle Orient Adjustment

Procedure to adjust the spindle orient position for correct tool changes.

Mechanical Drawings and Parts Lists

828 Control Electrical Panel Layout

Diagram and parts list for the electrical control panel layout.

828 Front Control Panel Layout

Diagram and identification of components on the front control panel.

CM-15 Base Assembly Drawing

Exploded view and part identification for the CM-15 base assembly.

CM-15 Enclosure Assembly Drawing

Exploded view and part identification for the CM-15 enclosure assembly.

CM-15 Sub-Base, Table, Saddle Drawing

Exploded view and part identification for the sub-base, table, and saddle assembly.

CM-15 Column & Head Assembly Drawing

Exploded view and part identification for the CM-15 column and head assembly.

CM-15 Coolant System Assembly Drawing

Exploded view and part identification for the CM-15 coolant system.

CM-15 Top Cover Assembly Drawing

Exploded view and part identification for the CM-15 top cover assembly.

CM-15 Machine Assembly Parts List

Detailed list of parts used in the CM-15 machine assembly.

CM-20 Base Assembly Drawing

Exploded view and part identification for the CM-20 base assembly.

CM-20 Column & Head Assembly Drawing

Exploded view and part identification for the CM-20 column and head assembly.

CM-20 Coolant Assembly Drawing

Exploded view and part identification for the CM-20 coolant assembly.

CM-20 Sheetmetal Assembly Drawing

Exploded view and part identification for the CM-20 sheetmetal components.

CM-20 Top Cover Assembly Drawing

Exploded view and part identification for the CM-20 top cover assembly.

CM-20 Machine Assembly Parts List

Detailed list of parts used in the CM-20 machine assembly.

FRYER CM Series Specifications

General IconGeneral
Power Supply220-240V, 50/60Hz
Heating MethodElectric Heating Elements
MaterialStainless Steel
DimensionsVaries by model
WeightVaries by model