Hansen P4 - 2. SHIPPING; 2.1. SHIPPING CONDITIONS; 2.2. PAINTING; 2.3. PRESERVATION

7 Storage.................................................................................................. 26
7.1 General storage instructions......................................................................................................26
7.2 Indoor storage for maximum 1 year...........................................................................................26
7.3 Extended storage outdoors for maximum 2 years (extended outdoor storage).........................26
7.4 Extended storage indoors for maximum 5 years (extended indoor storage)............................. 27
8 Installation..............................................................................................28
8.1 Maximum time between installation and commissioning........................................................... 28
8.2 Remove the packaging material................................................................................................ 28
8.3 Installation instructions for parts that are not part of the gear unit.............................................28
8.4 Do a check for corrosion of internal parts of the gear unit......................................................... 28
8.5 Install the couplings................................................................................................................... 28
Prepare.......................................................................................................................................29
Apply the sealing paste.............................................................................................................. 29
Install the coupling hubs.............................................................................................................29
Remove unwanted sealing paste and apply paint......................................................................30
8.6 Install parts that give external loads to the gear unit..................................................................30
8.7 Install gear units with a backstop...............................................................................................30
8.8 Align the gear unit......................................................................................................................31
8.8.1 Align the gear unit in the horizontal plane..................................................................31
8.8.2 Align the LSS (multi-stage)........................................................................................ 31
8.8.3 Align the LSS (single stage).......................................................................................31
8.8.4 Align the HSS.............................................................................................................32
8.9 Attach the gear unit with the bolts (solid shafts)........................................................................ 32
Attach the gear unit.................................................................................................................... 32
Install the safety cover................................................................................................................32
8.10 Attach the gear unit (hollow shafts)............................................................................................32
8.10.1 Install the shrink disk..................................................................................................32
8.10.2 Install the shaft with keyway connection....................................................................34
8.10.3 Install the torque arm................................................................................................. 37
8.11 Install a ground connection........................................................................................................38
8.12 Install the lubrication system......................................................................................................38
8.12.1 General instructions for the lubrication system.......................................................... 38
8.12.2 Instructions for force-feed lubrication (integrated pump)........................................... 39
8.12.3 Instructions for force-feed lubrication (pump with a motor)........................................39
8.12.4 Instructions for force-feed lubrication (pressure lubrication)...................................... 39
8.13 Fill the gear unit with gear oil..................................................................................................... 39
8.13.1 Select the gear oil...................................................................................................... 39
8.13.2 Add gear oil (gear unit with motor base)....................................................................40
8.13.3 Add gear oil (QHR.4, QVR.3 and QVR.4)..................................................................40
8.13.4 Measure the gear oil level..........................................................................................40
8.13.5 Add gear oil (all gear units)........................................................................................41
8.13.6 Drain gear oil..............................................................................................................41
8.14 Add grease to the lubrication points for grease......................................................................... 41
8.14.1 Select the grease type............................................................................................... 41
8.14.2 Add grease.................................................................................................................41
8.15 Install the oil-to-air cooler...........................................................................................................42
8.16 Install the water cooling............................................................................................................. 42
8.16.1 Install the water cooling............................................................................................. 42
8.16.2 Install the oil-to-water cooler......................................................................................42
8.16.3 Install the cooling coils...............................................................................................43
8.17 Installation instructions (heater).................................................................................................43
Contents
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IM_405_002_EN