9 Commissioning...................................................................................... 44
9.1 Maximum time between commissioning and operation............................................................. 44
9.2 Do a check on the gear unit.......................................................................................................44
9.3 Start instructions (backstop)...................................................................................................... 44
9.4 Start instructions (heater)...........................................................................................................44
9.5 Start instructions (force-feed lubrication, pump with a motor)....................................................44
9.6 Start instructions (force-feed lubrication, integrated pump)....................................................... 45
9.7 Start instructions (drive group with a 2-speed motor)................................................................ 45
9.8 Instructions after commissioning................................................................................................45
10 Instructions for operation....................................................................... 46
10.1 General instructions for operation..............................................................................................46
10.2 Instructions (force-feed lubrication, pump with a motor)............................................................46
10.3 Instructions (water cooling)........................................................................................................46
10.4 Instructions (drive group with a 2-speed motor).........................................................................46
10.5 Instructions if the gear unit does not operate more than 2 weeks............................................. 46
Operate the gear unit for 5 minutes each 2 weeks.....................................................................47
Protect the gear unit with a volatile corrosion inhibitor...............................................................47
11 Removal of the gear unit........................................................................48
11.1 General instructions for removal of the gear unit.......................................................................48
11.2 Remove the gear unit (solid shafts, couplings)..........................................................................48
11.3 Remove the gear unit (hollow shafts)........................................................................................ 48
11.3.1 Disconnect the gear unit from the torque reaction point............................................ 48
11.3.2 Remove the shrink disk..............................................................................................48
11.3.3 Disconnect the keyway connection............................................................................49
12 Care for the environment....................................................................... 51
13 Technical data........................................................................................52
13.1 Dimensions and mass................................................................................................................52
13.2 Materials of the gear unit........................................................................................................... 52
13.3 Torque seal specification........................................................................................................... 52
13.4 Paint specification......................................................................................................................52
13.5 Corrosion protection by H.I.T.....................................................................................................52
13.6 Position of the gear unit............................................................................................................. 53
13.7 Ambient conditions for storage.................................................................................................. 53
13.8 Misalignment of the LSS............................................................................................................53
13.9 Misalignment of the HSS (couplings).........................................................................................53
13.10 Bolt specifications (gear units with solid shafts).........................................................................54
13.10.1 Bolt specifications (single-stage, horizontal LSS)...................................................... 54
13.10.2 Bolt specifications (multi-stage, horizontal LSS)........................................................55
13.10.3 Bolt specifications (multi-stage, vertical LSS)............................................................ 57
13.11 Torque values for oil drain screw...............................................................................................58
13.12 Shrink disk specifications (2-part shrink disk)............................................................................58
13.12.1 Lubrication................................................................................................................. 58
13.12.2 Torque specifications.................................................................................................59
13.13 Prestress specifications for the torque arm (hollow shaft)......................................................... 60
13.14 Lubricants.................................................................................................................................. 61
13.14.1 General specifications for lubricants..........................................................................61
Contents
IM_405_002_EN
5