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Hitachi L200 Series User Manual

Hitachi L200 Series
280 pages
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L200 Series Inverter
Instruction Manual
Single-phase Input 200V Class
Three-phase Input 200V Class
Three-phase Input 400V Class
After reading this manual,
keep it handy for future reference.
Hitachi Industrial Equipment Systems Co., Ltd.
Manual Number: NB660XA
September 2004
Cover

Table of Contents

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Hitachi L200 Series Specifications

General IconGeneral
Output Frequency0.1-400Hz
CommunicationRS-485 (Modbus RTU)
Frequency Range0.1-400Hz
Operating Temperature-10°C to +50°C
Storage Temperature-20°C to +65°C
Input Voltage200-240V
Control MethodV/f control, Sensorless vector control
Overload Capacity150% for 60 seconds
ProtectionOvercurrent, overvoltage, undervoltage, overload, overheating, short circuit
Output Voltage3-phase, 0 to input voltage
Cooling MethodForced air cooling
Humidity5% to 95% RH (non-condensing)
AltitudeUp to 1000m without derating
Braking UnitBuilt-in braking transistor (for models up to 7.5kW), External braking resistor can be connected

Summary

Safety Messages

Definitions and Symbols

Describes safety instructions, signal words, and symbols used in the manual.

Hazardous High Voltage Precautions

Details precautions for working with high voltage to prevent electric shock.

General Precautions - Read These First!

General Precautions

General safety guidelines for installation, operation, and maintenance.

General Precautions (Continued)

Continues general safety guidelines, grounding, and wiring.

Cautions and Warnings for Orientation and Mounting Procedures

Cautions and Warnings for Orientation and Mounting Procedures

Lists specific cautions for mounting and orientation.

Wiring - Warnings for Electrical Practices and Wire Specifications

Wiring - Warnings for Electrical Practices and Wire Specifications

Lists warnings related to electrical practices and wire specifications.

Wiring - Cautions for Electrical Practices

Wiring - Cautions for Electrical Practices

Details cautions for electrical practices and wire specifications.

Powerup Test Caution Messages

Powerup Test Caution Messages

Lists cautions related to powerup testing procedures.

Warnings for Configuring Drive Parameters

Warnings for Configuring Drive Parameters

Lists warnings about configuring drive parameters.

Warnings for Operations and Monitoring

Warnings for Operations and Monitoring

Lists warnings for operating and monitoring the inverter.

Warnings for Operations and Monitoring (Continued)

Continues warnings for operations and monitoring.

Cautions for Operations and Monitoring

Cautions for Operations and Monitoring

Lists cautions for operations and monitoring.

Warnings and Cautions for Troubleshooting and Maintenance

Warnings and Cautions for Troubleshooting and Maintenance

Lists warnings and cautions for troubleshooting and maintenance.

General Warnings and Cautions

General Warnings and Cautions

Provides general warnings and cautions.

CAUTION: Do not stop operation by switching OFF electromagnetic contactors...

Cautionary Notes on Operation and Wiring

Cautions regarding stopping operation and wiring practices.

CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER

UL® Cautions, Warnings, and Instructions

UL® Cautions, Warnings, and Instructions

Summarizes UL guidelines for installation and wiring.

Wiring Warnings for Electrical Practices and Wire Sizes

Lists warnings related to wiring practices and wire sizing for UL compliance.

Terminal Tightening Torque and Wire Size

Circuit Breaker and Fuse Sizes

Circuit Breaker and Fuse Sizes

Specifies UL listed circuit breakers and fuse sizes for input power.

Motor Overload Protection

Explains Hitachi L200's solid-state motor overload protection.

Introduction

L200 Inverter Specifications

L200 Inverter Specifications (200V Class)

Provides model-specific specifications for 200V class inverters.

L200 Inverter Specifications (400V Class)

Provides specifications for 400V class inverters.

L200 Inverter Specifications, continued...

L200 Inverter Specifications (200V Class Continued)

Continues specifications for 200V class models.

L200 Inverter Specifications (400V Class Continued)

Continues specifications for 400V class models.

General Specifications

Inverter Input and Three-Phase Power

Inverter Output to the Motor

Inverter Output to the Motor

Details how to connect the inverter output to the motor and grounding.

Intelligent Functions and Parameters

Braking

Orientation to Inverter Features

Front Housing Cover

DIP Switch Introduction

Power Wiring Access

Basic System Description

Step-by-Step Basic Installation

Step-by-Step Basic Installation

Provides a step-by-step guide for installing the inverter.

Choosing a Mounting Location

Choosing a Mounting Location

Lists cautions and guidelines for selecting a suitable mounting location.

Ensure Adequate Ventilation

Ensure Adequate Ventilation

Emphasizes the importance of proper ventilation and clearance.

Keep Debris Out of Inverter Vents

Prepare for Wiring

Prepare for Wiring

Lists important cautions and warnings before starting wiring.

Determining Wire and Fuse Sizes

Determining Wire and Fuse Sizes

Provides a table to determine appropriate wire and fuse sizes based on motor output.

Terminal Dimensions and Torque Specs

Wire the Inverter Input to a Supply

Guides on connecting the inverter's power input to the supply.

Please use the terminal arrangement below...

CAUTION: Be sure not to connect an AC power supply to the output terminals...

Wire the Inverter Output to Motor

Wire the Inverter Output to Motor

Details on connecting the inverter output to the motor and grounding.

Powerup Test

Powerup Test

Outlines the procedure for conducting a powerup test.

Pre-test and Operational Precautions

Pre-test and Operational Precautions

Lists precautions for the powerup test and general operation.

Powering the Inverter

Using the Front Panel Keypad

Keys, Modes, and Parameters

Keypad Navigational Map

Keypad Navigational Map

Provides a visual map of navigating parameters and functions using the keypad.

Selecting Functions and Editing Parameters

Selecting Functions and Editing Parameters

Guides on configuring necessary parameters for motor startup.

Select the Keypad for the RUN Command

Set the Motor Base Frequency

Set the Motor Base Frequency

Instructions for setting the motor's base frequency and associated cautions.

Set the AVR Voltage Setting

Set the Motor Current

Set the Motor Current

Guides on configuring the inverter's thermal overload protection based on motor current.

Set the Number of Motor Poles

Monitoring Parameters with the Display

Running the Motor

Running the Motor

A checklist and steps to run the motor after parameter setup.

Powerup Test Observations and Summary

Using Keypad Devices

Operational Modes

“D” Group: Monitoring Functions

“D” Group: Monitoring Functions

Lists parameters for monitoring system values like output frequency and current.

Trip Event and History Monitoring

Trip Event and History Monitoring

Details how to monitor trip events, history, and related information.

“F” Group: Main Profile Parameters

“F” Group: Main Profile Parameters

Defines the basic frequency (speed) profile using parameters like frequency, acceleration, and deceleration.

“A” Group: Standard Functions

Control Source Settings

Explains how to select sources for output frequency and run commands.

Basic Parameter Settings

Basic Parameter Settings

Covers fundamental settings affecting inverter output, like base and maximum frequency.

Analog Input Settings

DC Braking Settings

DC Braking Settings

Details the configuration of DC braking for enhanced stopping torque.

Frequency-related Functions

PID Control

PID Control

Explains the PID loop for controlling process variables and its parameters.

Automatic Voltage Regulation (AVR) Function

Second Acceleration and Deceleration Functions

Additional Analog Input Settings

“B” Group: Fine Tuning Functions

Automatic Restart Mode

Explains how the inverter resumes operation after a fault.

“B” Group: Fine Tuning Functions

Electronic Thermal Overload Alarm Setting

Details thermal overload protection settings for the inverter and motor.

Electronic Thermal Overload Alarm Setting (Continued)

Continues discussion on electronic thermal overload settings.

Overload Restriction

Software Lock Mode

Software Lock Mode

Describes the software lock function for preventing accidental parameter changes.

Software Lock Mode

Miscellaneous Settings

B091/B088: Stop Mode / Restart Mode Configuration

“C” Group: Intelligent Terminal Functions

Input Terminal Configuration

Details function codes and options for configuring input terminals.

Input Function Summary Table

Output Terminal Configuration

Output Function Summary Table

Network Communication Settings

Network Communication Settings

Lists parameters for configuring the inverter's serial communications port.

Analog Signal Calibration Settings

Output Signal ON/OFF Delay Function

“H” Group: Motor Constants Functions

“H” Group: Motor Constants Functions

Details parameters for configuring motor characteristics.

Introduction

Caution Messages for Operating Procedures

Lists caution messages related to operating procedures.

Warning Messages for Operating Procedures

Warning Messages for Operating Procedures

Lists warning messages related to operating procedures.

Connecting to PLCs and Other Devices

Control Logic Signal Specifications

Intelligent Terminal Listing

Using Intelligent Input Terminals

Using Intelligent Input Terminals

Introduces programmable inputs, sinking/sourcing options, and DIP switch configuration.

Forward Run/Stop and Reverse Run/Stop Commands

Multi-Speed Select

Multi-Speed Select

Describes storing and accessing up to 16 target frequencies using intelligent terminals.

Multi-Speed Select

Jogging Command

External Signal for DC Braking

External Signal for DC Braking

Describes using the [DB] terminal to enable DC braking and related parameters.

Set Second Motor

Two-stage Acceleration and Deceleration

Free-run Stop

External Trip

External Trip

Describes how the [EXT] terminal triggers a trip event and stops the inverter.

Unattended Start Protection

Unattended Start Protection

Explains the USP function to prevent automatic startup without intervention.

Software Lock

Software Lock

Describes how the [SFT] terminal locks parameters from editing.

Analog Input Current/Voltage Select

Reset Inverter

Reset Inverter

Details how the [RS] terminal clears trip states and resets the inverter.

Thermistor Thermal Protection

Thermistor Thermal Protection

Explains how to protect motors from overheating using a thermistor and terminal [TH].

Three-wire Interface Operation

PID ON/OFF and PID Clear

Internal Relay Output

Frequency Arrival Signals

Overload Advance Notice Signal

Output Deviation for PID Control

Alarm Signal

Alarm Signal

Explains the [AL] signal and relay contacts for fault conditions.

Alarm Signal

PID Second Stage Output

Analog Input Operation

Analog Output Operation

PID Loop Operation

PID Loop Operation

Explains how the PID loop calculates ideal output frequency and requires sensor wiring.

EMI Filter

Dynamic Braking

Introduction to Dynamic Braking

Explains the purpose of dynamic braking for improving motor stopping ability.

Troubleshooting

Safety Messages

Lists essential safety messages before troubleshooting or maintenance.

Troubleshooting Tips

Troubleshooting Tips (Motor Not Running)

Addresses probable causes and solutions when the motor will not run or supply voltage.

Troubleshooting Tips (Motor Reversed or Load Issues)

Covers issues like reversed motor direction and heavy load conditions.

Troubleshooting Tips

Monitoring Trip Events, History, & Conditions

Fault Detection and Clearing

Explains how the inverter detects and records fault conditions.

Error Codes (Continued)

Continues the list of error codes and their causes.

Error Codes

Lists common error codes and their associated causes.

Trip History and Inverter Status

Trip History and Inverter Status

Explains how to access and review trip history data via the monitor menu.

Restoring Factory Default Settings

Restoring Factory Default Settings

Provides a step-by-step guide to restore inverter parameters to factory defaults.

Maintenance and Inspection

Monthly and Yearly Inspection Chart

A chart detailing inspection items, check criteria, and cycles.

Megger Test

General Inverter Electrical Measurements

Inverter Output Voltage Measurement Techniques

IGBT Test Method

Connecting the Inverter to ModBus

Connecting the Inverter to ModBus

Guides on connecting the inverter to a ModBus network via serial port and cable wiring.

Connecting the Inverter to ModBus

Inverter Parameter Setup

Inverter Parameter Setup for ModBus

Lists ModBus-related parameters and their required settings for communication.

Store New Register Data (ENTER command)

ModBus Coil List

ModBus Holding Registers

ModBus Holding Registers ('D' Group Monitor Functions)

Lists holding registers for 'D' Group monitor functions, including trip data.

ModBus Holding Registers ('D' Group Monitor Functions - Continued)

Continues listing holding registers for 'D' Group monitor functions.

ModBus Holding Registers ('F' Group Main Profile Parameters)

Lists holding registers for 'F' Group parameters like frequency and acceleration.

ModBus Holding Registers ('F' Group Main Profile Parameters - Continued)

Continues listing holding registers for 'F' Group parameters.

ModBus Holding Registers ('A' Group Standard Functions)

Lists holding registers for 'A' Group standard functions like source selection and frequency settings.

ModBus Holding Registers ('A' Group Standard Functions - Continued)

Continues listing holding registers for 'A' Group functions, including analog input settings.

ModBus Holding Registers ('B' Group Fine Tuning Functions)

Lists holding registers for 'B' Group functions like restart modes and thermal settings.

ModBus Holding Registers ('B' Group Fine Tuning Functions - Continued)

Continues listing holding registers for 'B' Group functions, including over-voltage LADSTOP and carrier mode.

ModBus Holding Registers ('C' Group Intelligent Terminal Functions)

Lists holding registers for 'C' Group functions like terminal configuration and overload level.

ModBus Holding Registers ('C' Group Intelligent Terminal Functions - Continued)

Continues listing holding registers for 'C' Group functions, including delay functions.

ModBus Holding Registers ('H' Group Motor Constants)

Lists holding registers for 'H' Group motor constants like capacity and poles.

Standard Functions

Standard Functions ('A' Group)

Lists default settings for 'A' Group standard functions.

Standard Functions ('A' Group - Continued)

Continues listing default settings for 'A' Group standard functions.

Fine Tuning Functions

Fine Tuning Functions ('B' Group)

Lists default settings for 'B' Group fine-tuning functions.

Fine Tuning Functions ('B' Group - Continued)

Continues listing default settings for 'B' Group fine-tuning functions.

Intelligent Terminal Functions

Intelligent Terminal Functions ('C' Group)

Lists default settings for 'C' Group intelligent terminal functions.

Intelligent Terminal Functions ('C' Group - Continued)

Continues listing default settings for 'C' Group intelligent terminal functions.

Motor Constants Functions

Motor Constants Functions ('H' Group)

Lists default settings for 'H' Group motor constants.

CE-EMC Installation Guidelines

CE-EMC Installation Guidelines

Provides guidelines for satisfying EMC directive requirements in EU countries.

CE-EMC Installation Guidelines

Hitachi EMC Recommendations

Hitachi EMC Recommendations

Provides a checklist for ensuring inverter operates within proper EMC conditions.

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