4
TABLE OF CONTENTS
Section 4:
Lubrication & General Maintenance
4.1 Lubrication & General Maintenance Introduction ..............................................................97
4.2 Lubrication & Grease Point Locations ..............................................................................98
4.3 Stando Adjustment Procedure ................................................................................... 100
4.4 Clean Water Filter Replacement ...................................................................................102
4.5 Bleeding Air From Charge Water Pump ......................................................................... 104
4.6 Wear Brush Assembly Adjustment ............................................................................... 105
4.7 Dirt Shield Replacement ............................................................................................. 106
4.8 Nozzle Installation .................................................................................................... 107
4.9 Rupture Disc Replacement .........................................................................................109
4.10 Swivel Seal Replacement ......................................................................................... 110
4.11 Vacuum Canister & Filter ..........................................................................................112
Section 5:
Scheduled Maintenance
5.1 Scheduled Maintenance Introduction ............................................................................113
5.2 Periodic Maintenance Items ........................................................................................113
5.3 High Pressure Hose Installation .................................................................................. 115
5.4 Ultra High Pressure Pump Scheduled Maintenance .........................................................116
5.5 Checking UHP Pump Oil Level & Changing Crankcase Oil .................................................118
5.6 High Pressure Pump UNI-VALVE Service ................................................................... 121
5.7 High Pressure Pump Stung Box Packing Replacement .................................................125
5.8 Ultra High Pressure Pump Assembly ............................................................................128
5.9 Diverter Valve Assembly ............................................................................................130
5.10 Manual Bypass Valve ...............................................................................................131
5.11 Vacuum Blower Scheduled Maintenance .....................................................................132
5.12 Checking & Changing Blower Gear Case Oil ................................................................. 133
5.13 Blower & UHP Pump Drive Belt Adjustment Procedure ..................................................135
5.14 Vacuum Hose Replacement & Rotation Procedure ........................................................138
5.15 Shroud Installation ..................................................................................................139
5.16 Hydraulic System Scheduled Maintenance ...................................................................141
5.17 Changing Hydraulic Fluid & Flushing Tank ...................................................................141
5.18 Replacing Hydraulic Filters ........................................................................................142
5.19 OMSI Drive .............................................................................................................144
5.20 Winterization & Storage Procedures ...........................................................................145
5.21 Thru-Shaft Motor Bearing Pre-Load ............................................................................150
5.22 SH8000 Maintenance Matrix .....................................................................................165
Appendix 1:
Troubleshooting
Waterblasting System Troubleshooting ...............................................................................167
Appendix 2:
Tools & Spare Parts
Mobile Tool Systems .........................................................................................................173
Mobile Spare Parts System................................................................................................174