Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual xiii
May 2019
Figure 49 – Analog Input Wiring - Eight TCs ......................................................................................... 97
Figure 50 – Analog Input Wiring - Eight Resistance Inputs .................................................................... 98
Figure 51 – Analog Input Wiring - Eight RTDs ...................................................................................... 99
Figure 52 – Analog Input Wiring – Slidewire (Position Proportion Block) .......................................... 100
Figure 53 – 16 point High Level Analog Input Wiring ......................................................................... 101
Figure 54 – 4 channel Analog Output Wiring Diagram ......................................................................... 102
Figure 55 – 8 channel Analog Output Wiring Diagram ......................................................................... 103
Figure 56 – 16 channel Analog Output Wiring Diagram ....................................................................... 104
Figure 57 – DC Input Module Wiring Diagram..................................................................................... 105
Figure 58 – DC Input Module Jumper ................................................................................................... 106
Figure 59 – 32 point DC Input Module Wiring ..................................................................................... 107
Figure 60 – AC Input Module Wiring Diagram..................................................................................... 108
Figure 61 – AC Input Module Jumper ................................................................................................... 109
Figure 62 - AC/DC Isolated Input Module ............................................................................................ 110
Figure 63 – AC/DC Isolated Input Module Wiring ............................................................................... 111
Figure 64 – Contact Input Wiring Diagram ........................................................................................... 112
Figure 65 – DC Output Module Wiring Diagram .................................................................................. 114
Figure 66 – DC Output Jumpers ............................................................................................................ 114
Figure 67 – 32 point DC Output Module Wiring ................................................................................... 115
Figure 68 – AC Output Module Wiring Diagram .................................................................................. 117
Figure 69 – AC Output Module Jumper ................................................................................................ 117
Figure 70 – Schematic Example: Relay Output and External Wiring ................................................... 118
Figure 71 – Relay Output Module Wiring Diagram .............................................................................. 119
Figure 72 – Relay Output Module Jumpers ........................................................................................... 120
Figure 73 – Pulse Counting Wiring ....................................................................................................... 121
Figure 74 – Pulse Output Wiring ........................................................................................................... 122
Figure 75 – Frequency Wiring ............................................................................................................... 122
Figure 76 – Quadrature, Differential, External Power Wiring ............................................................... 123
Figure 77 – Quadrature, Single Ended, External Power Wiring ............................................................ 123
Figure 78 – Quadrature, Differential, ControlEdge HC900 Power Wiring ........................................... 124
Figure 79 – Quadrature, Single Ended, ControlEdge HC900 Power Wiring ........................................ 124
Figure 80: Safety UIO with Power Wiring ............................................................................................ 125
Figure 81 - Standard 2 Wire Transmitter with UIO ............................................................................... 128
Figure 82 - Self-powered 3-wire transmitter with system ground ......................................................... 129
Figure 84 - Self-powered 4-wire sinking type transmitter with UIO ..................................................... 130
Figure 85 - Field wiring for analog output ............................................................................................. 132
Figure 86 - UIO channel configuration .................................................................................................. 133
Figure 87: Safety UIO_DO channel configuration ................................................................................ 135
Figure 88 – A Direct Serial RS-232 Connection ................................................................................... 142
Figure 89 – RS-232 Remote Access via Modems ................................................................................. 144
Figure 90 - Modem Connection ............................................................................................................. 144
Figure 91 – Dual Networks .................................................................................................................... 153
Figure 92 – Two redundant systems with PC supervision ..................................................................... 156
Figure 93 - RS-485 Modbus slave wiring .............................................................................................. 160
Figure 94 - RS-485 Modbus slave wiring with isolation ....................................................................... 161
Figure 95 - XYR 5000 RS-485 Modbus connections with isolator ....................................................... 162
Figure 96 – Warm Start Operation ......................................................................................................... 164
Figure 97 – Cold Start Operation ........................................................................................................... 165
Figure 98 – Mode Switches: Controller (left), RSM (right) .................................................................. 168
Figure 99 – Pathways for Upload/Download Transactions ................................................................... 171