5
LP-542 REV. 7.16.15
PART 4 – PREPARE BOILER LOCATION ............................................................................................................................... 14
A. UNCRATING THE BOILER ...................................................................................................................................................... 14
B. BEFORE LOCATING THE BOILER ......................................................................................................................................... 15
C. LEVELING ................................................................................................................................................................................ 16
D. CLEARANCES FOR SERVICE ACCESS ................................................................................................................................ 16
E. RESIDENTIAL GARAGE, CLOSET, AND ALCOVE INSTALLATIONS .................................................................................... 16
F. EXHAUST VENT AND INTAKE PIPE ....................................................................................................................................... 17
G. PREVENT COMBUSTION AIR CONTAMINATION ................................................................................................................. 17
H. REMOVING A BOILER FROM A COMMON VENT SYSTEM .................................................................................................. 17
I. WALL-MOUNTING THE BOILER .............................................................................................................................................. 18
PART 5 – VENTING ................................................................................................................................................................... 19
A. INTAKE PIPE AND EXHAUST VENT GUIDELINES ................................................................................................................ 19
B. APPROVED VENT MATERIALS .............................................................................................................................................. 21
C. ALLOWED COMBINED VENT LENGTHS ............................................................................................................................... 21
D. TIGHTENING BOILER COLLAR TO EXHAUST VENT AND INTAKE PIPE ............................................................................ 22
E. VENT TERMINATION .............................................................................................................................................................. 23
1. Two Pipe Roof and Sidewall Vent Terminations ..................................................................................................................... 23
2. Direct Vent, Optional Horizontal and Vertical Vent Kits ......................................................................................................... 24
3. Snorkel Venting ......................................................................................................................................................................... 25
4. Screen Installation ..................................................................................................................................................................... 26
PART 6 – INSTALL THE CONDENSATE DRAIN ..................................................................................................................... 26
PART 7 – GAS PIPING .............................................................................................................................................................. 27
A. ADDITIONAL PRECAUTION FOR EXCESS FLOW VALVE (EFV) ......................................................................................... 28
B. GAS PIPE SIZING TABLES ..................................................................................................................................................... 28
1. Gas Pipe Sizing .......................................................................................................................................................................... 28
2. Natural Gas Pipe Sizing ............................................................................................................................................................ 28
3. LP (Liquid Propane) Gas Pipe Sizing ....................................................................................................................................... 28
C. GAS CONNECTION REQUIREMENTS ................................................................................................................................... 29
PART 8 – WATER PIPING ........................................................................................................................................................ 30
A. GENERAL PLUMBING CONNECTION GUIDELINES ............................................................................................................. 30
B. BACKFLOW PREVENTER ....................................................................................................................................................... 31
C. CENTRAL HEATING PIPING SYSTEM WATER PIPING METHODS ..................................................................................... 31
D. CIRCULATOR SIZING ............................................................................................................................................................. 31
E. CH PRESSURE RELIEF VALVE .............................................................................................................................................. 37
F. BUILT-IN LOW WATER CUT-OFF (LWCO) ............................................................................................................................. 37
G. OPTIONAL EXTERNAL UL353 MANUAL RESET LOW WATER CUT-OFF (LWCO) INTERFACE KIT ................................. 37
PART 9 – CONNECT ELECTRICAL POWER / INITIAL STARTUP ......................................................................................... 38
A. GENERAL OPERATING CONDITIONS ................................................................................................................................... 38
B. WIRING INFORMATION .......................................................................................................................................................... 38
C. DIP SWITCHES ....................................................................................................................................................................... 39