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x - Documentation Conventions 704-0212-209 VM Series Maintenance and Safety Manual

Important

Troubleshooting

Hints and Tricks

Where can we go from here?

Table of Contents

Ensures proper operation of the machine and control.

Steps that can be taken to solve potential problems.

Useful suggestions that show creative uses of the WinMax features.

Lists several possible options the operator can take.

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Click the icon to access the Table of Contents (TOC).

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bookmarks located on the left side of the PDF page.

Main Page

VM Maintenance Checklist3
Table of Contents5
Documentation Conventions9
Machine Components11
Overview12
Machine Model Names13
Frame13
Enclosure16
Figure 1-1. Full Chip and Coolant Enclosure16
Spindle and Drive System17
Figure 1-2. Example of Belt-Driven Spindle and Drive17
Axes Motion System22
Table 1-12. Axis Maximum Travel, English22
Table 1-13. Rapid Traverse Rates, Metric23
Table 1-14. Rapid Traverse Rates, English23
Machine Electrical Cabinet25
Figure 1-3. Mini-ITX Card Rack26
Figure 1-4. Slice I/O29
Figure 1-5. Communication Panel31
Figure 1-6. Communication Port Assembly35
Table 1-15. Communication Ports35
Figure 1-7. Male 9-Pin D-Type Connector36
Table 1-16. RS-232C Signals Available at Serial Port36
Control Systems38
Operator Control Console38
Figure 1-8. Dual-Screen Control Console38
Figure 1-9. Max Control Console39
Coolant System42
Pneumatic System43
VM10G Dust Collector43
Trunnion Table44
Automatic Tool Changer45
Operation Requirements47
Machine Installation48
Initial Test and Examination51
Machinery Safety52
Proper Operation and Maintenance56
Noise Levels59
Table 2-1. Maximum Noise Levels59
Machine Maintenance61
Daily Operational Checks62
USB Port64
Heat Exchanger64
Exterior Wiring64
Lubrication65
Figure 3-1. Autolube Pump and Tank Assembly66
Autolube System66
Table 3-1. Lubrication69
Automatic Tool Changer69
Spindle73
Spindle Chiller73
Table 3-2. Differential Temperature Cooling Process77
Figure 3-2. HWK Spindle Chiller Control Panel78
Figure 3-3. HWT Spindle Chiller Control Panel80
Pneumatic System82
Figure 3-4. Filter, Regulator, and Lubricator Unit82
Flood Coolant and Washdown System84
Chip Conveyor87
Dust Collector-VM10G88
Limit Switches and Dogs88
Machine Electrical Ground89
Machine Level89
Enclosure Windows89
Trunnion Table90
Machine Warm-Up93
Table 3-3. 6000 Max RPM Spindle Warm-Up93
Table 3-4. 8000 Max RPM Spindle Warm-Up93
Table 3-5. 10000 Max RPM Spindle Warm-Up93
Table 3-6. 12000 Max RPM Spindle Warm-Up94
Table 3-7. 15000 Max RPM Spindle Warm-Up94
Table 3-8. 18000 Max RPM Spindle Warm-Up94
Table 3-9. 20000 Max RPM Spindle Warm-Up95
Table 3-10. 30000 Max RPM Spindle Warm-Up95
Spindle Run-In or Cycle Procedure96
Table 3-11. 600 Max RPM Spindle Run-In or Cycle96
Table 3-12. 8000 Max RPM Spindle Run-In or Cycle96
Table 3-13. 10000 Max RPM Spindle Run-In or Cycle97
Table 3-14. 12000 Max RPM Spindle Run-In or Cycle97
Table 3-15. 15000 Max RPM Spindle Run-In or Cycle97
Table 3-16. 18000 Max RPM Spindle Run-In or Cycle98
Table 3-17. 20000 Max RPM Spindle Run-In or Cycle98
Table 3-18. 30000 Max RPM Spindle Run-In or Cycle98
Troubleshooting99
Table 3-19. Troubleshooting: Missing or Faulty Connections102
Table 3-20. Troubleshooting: Power Fluctuation102
Table 3-21. Troubleshooting: Coolant System103
Table 3-22. Troubleshooting: Spindle Unit103
Table 3-23. Troubleshooting: Power off Motion Error104
Table 3-24. Troubleshooting: Machine Chatter104
Table 3-25. Troubleshooting: Errors in Dimensions105
Table 3-26. Troubleshooting: Environmental Factors105
Ordering Replacement Parts106
Record of Changes107
Index111

Hurco VM10 - Page 10

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