ii Contents
Cord Reel Assembly (51713168) ....................................................................................................66
Crane & Winch Assemblies........................................................................................................................67
Crane & Winch Assembly (99903693) (Primary configuration).....................................................67
Crane & Winch Assembly (99903695) (Alternate configuration)...................................................70
Winch (70570761) (Used through 4-15-05) ....................................................................................72
Winch Drum Weldment (52719305) (Used through 4-15-05) ........................................................74
Winch Performance (70570771)......................................................................................................75
Winch Oil Specifications.................................................................................................................76
Hydraulic and Electrical System.................................................................................................................77
Hydraulic Installation, Primary Configuration (99903690).............................................................77
Hydraulic Installation, Alternate Configuration (99903699)...........................................................80
Electrical Harness, Radio Remote (77441131)................................................................................83
Electrical Schematic, Radio Remote (77441131)............................................................................84
Electrical Harness, Tethered Remote (77441164)...........................................................................85
Electrical Schematic, Tethered (77441164).....................................................................................85
Handle Assembly, Tethered Remote w/Engine Start (51719470)...................................................86
Controls ......................................................................................................................................................88
Controls Installation, Tethered (Kit 90719399/Dwg. 99903697) ....................................................88
Controls Installation / Radio Remote (Kit 90719400/Dwg. 99903697) ..........................................89
Auxiliary Outrigger Assemblies and Valvebanks.......................................................................................90
Outrigger, Power Out/Power Down, 7x5 (31712739) .....................................................................91
Outrigger, Manual Out/Power Down, 7x5 (31712740)...................................................................93
Outrigger, Manual Out/Crank Down, 7x5 (31712741) ...................................................................95
Outrigger, Manual Out/Manual Down, 7x5 (31712902) .................................................................96
Cylinder, Power Down (3B205010) ................................................................................................97
Cylinder, Power Out (71411797) (Used 9-05 to 1-07) ....................................................................98
Cylinder, Power Out (3B142860) (Effective 2-07, prior to 8-05) .................................................100
Valve Bank, 2-Section (51714813) ...............................................................................................101
Valve Bank, 3-Section (51714812) ...............................................................................................102
Miscellaneous ...........................................................................................................................................103
Installation Kit (93719174) ...........................................................................................................103
Decal Kits & Installation (99903698)............................................................................................104
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848) ...................................................107
Chassis Wiring Harness (99903340) .............................................................................................108
General Reference 109
Inspection Checklist..................................................................................................................................110
Deficiency / Recommendation / Corrective Action Report ......................................................................114
Wire Rope Inspection & Replacement......................................................................................................116
Hook Inspection........................................................................................................................................117
Holding Valve Inspection .........................................................................................................................118
Anti-Two-Block Device Inspection..........................................................................................................118
Thread Torques.........................................................................................................................................119
Turntable Bearing Thread Tightening Sequence ......................................................................................122
Turntable Bearing Inspection for Replacement ........................................................................................123
Turntable Bearing Tilt Test.......................................................................................................................123
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