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Invacare IRC5P Service Manual

Invacare IRC5P
88 pages
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Service Manual
DEALER: Keep this manual. The procedures in this manual MUST be
performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
Perfecto
2
Oxygen Concentrator
(HomeFill
®
Compatible)
Model IRC5PO2 (Sensored)
Model IRC5P (Non-Sensored)

Table of Contents

Other manuals for Invacare IRC5P

Questions and Answers:

Invacare IRC5P Specifications

General IconGeneral
BrandInvacare
ModelIRC5P
CategoryMedical Equipment
LanguageEnglish

Summary

Special Notes and Safety Information

Signal Word Definitions

Defines signal words like DANGER, WARNING, and CAUTION for hazard identification.

Fire Hazard Warning

Highlights severe fire risk from ignition sources near oxygen.

Important Safeguards

Federal Law Restrictions

States device is restricted to sale/rental by physician order.

Fire Risk with Oxygen

Details fire risk from oxygen enrichment and ignition sources.

Electrical Safety and Handling

Covers avoiding water, unplugging fallen units, and proper handling.

Placement and Usage Precautions

Ensures proper unit placement, airflow, and tubing use for safe operation.

Radio Frequency Interference (RFI)

Advises caution regarding portable communications equipment near electronic devices.

General Safety Precautions

Lists safety rules including avoiding wet conditions, unattended operation, and proper use.

Installation and Sequence of Operation

Battery Free Power Loss Alarm Verification

Procedure to check the functionality of the Battery Free Power Loss Alarm.

Sequence of Operation

Describes the internal process of air intake, compression, and oxygen delivery.

SensO2 Oxygen Sensor Technology

Explains the Ceramic Zirconia Sensor technology for oxygen purity monitoring.

Operating Sequence

Details steps from power-on to stable oxygen production and sensor stabilization.

Pneumatic Diagram

Troubleshooting Common Issues

Normal Operation and Power Loss

Addresses issues related to normal status indicators and power loss scenarios.

Circuit Breaker and Power Cord Issues

Troubleshooting steps for tripped circuit breakers and damaged power cords.

Internal Status Indicators and Faults

Guides on interpreting internal status indicators for various system failures.

High Pressure and Valve Malfunctions

Troubleshoots high pressure conditions and 4-way valve operational failures.

Unit Not Operating or Low Concentration

Diagnoses problems with unit startup, alarms, and low oxygen concentration.

Flowmeter and Timing Issues

Addresses fluctuating flow, timing adjustments, and regulator settings.

Excessive Noise and Filter Problems

Troubleshoots loud unit operation, dirty filters, and compressor issues.

Unit Overheating and Line Voltage Surges

Diagnoses overheating causes and issues related to excessive line voltage.

Oxygen Purity and Alarm Conditions

Guides on troubleshooting low oxygen purity and specific alarm conditions.

System Leaks and Check Valve Failures

Addresses system leaks and issues with defective check valves.

Cabinet Maintenance

Removing the Cabinet Assembly

Step-by-step instructions for safely removing the main unit cabinet.

Preventive Maintenance Schedule

Cleaning the Cabinet Filter

Procedure for cleaning the primary air intake filter for optimal airflow.

Replacing the Outlet HEPA Filter

Instructions for checking and replacing the HEPA filter at the oxygen outlet.

Replacing the Compressor Inlet HEPA Filter

Guide for replacing the air filter before the compressor for protection.

Replacing the Muffler Assembly

Steps for replacing the exhaust muffler to reduce operational noise.

Cleaning the Heat Exchanger

Procedure for cleaning the heat exchanger to maintain thermal efficiency.

Compressor Service and Rebuilding

Replacing the Compressor Assembly

Procedure for removing and installing the entire compressor unit.

Replacing the Compressor Capacitor

Instructions for replacing the capacitor associated with the compressor motor.

Rebuilding the Thomas Model 2660 Compressor

Detailed guide for disassembling and rebuilding the specific compressor model.

Removing Compressor Heads and Valve Plates

Steps for disassembling compressor heads and valve plates for service.

Rebuilding Compressor Components

Guides on servicing the fan, connecting rod, eccentric, and piston cup.

Replacing O-rings and Valve Keeper Strips

Procedure for replacing O-rings and keeper strips on valve plates.

Replacing Exhaust Valve Flappers and Gaskets

Instructions for replacing exhaust valve flappers and valve plate gaskets.

Reassembling Compressor Gasket and Valve Components

Steps for installing new gaskets, valve flappers, and O-rings.

Reassembling Piston Cup and Connecting Rod

Instructions for correctly installing piston cups, retainers, and connecting rods.

Reinstalling Fan and Valve Plates

Procedure for reinstalling the fan and valve plates onto the compressor.

Reinstalling Compressor Heads

Steps for tightening compressor head screws in the correct sequence.

P.E. Valve Service

Replacing the P.E. Valve Assembly

Step-by-step guide for removing and installing the P.E. valve assembly.

Sieve Bed Replacement

Replacing Sieve Beds

Procedure for replacing sieve beds, emphasizing pair replacement and proper handling.

Check Valve Service

Replacing Check Valves

Instructions for correctly installing check valves, noting directional markings.

Regulator Adjustment and Replacement

Replacing the Regulator Assembly

Procedure for removing and installing the pressure regulator.

Adjusting Regulator Pressure

Steps for setting the correct output pressure using the adjustment screw.

Heat Exchanger Assembly Service

Replacing the Heat Exchanger Assembly

Instructions for removing and installing the heat exchanger assembly.

Control Panel Servicing

Removing and Replacing the Control Panel

Procedure for removing, servicing, and reinstalling the control panel assembly.

Cooling Fan Maintenance

Replacing the Cooling Fan

Detailed steps for removing and installing the cooling fan, noting orientation.

Printed Circuit (P.C.) Board Replacement

P.C. Board Handling Precautions

Safety precautions for handling P.C. boards, including grounding and static prevention.

Replacing the P.C. Board

Procedure for disconnecting wiring, removing, and installing a new P.C. board.

Transformer Replacement

Replacing the Transformer

Instructions for locating, disconnecting, and replacing the unit's transformer.

On/Off Switch Replacement

Replacing the On/Off Switch

Procedure for removing and installing the main power On/Off switch.

Flowmeter Replacement

Replacing the Flowmeter

Steps for removing and installing the flowmeter on the control panel.

Hour Meter Replacement

Replacing the Hour Meter

Procedure for removing and installing the hour meter.

4-Way Valve and Manifold Assembly Service

Replacing the 4-Way Valve and/or Manifold Assembly

Detailed steps for replacing the 4-way valve and manifold assembly.

Replacing Pilot Valve Poppets and O-Rings

Instructions for replacing pilot valve poppets and O-rings within the assembly.

Oxygen Purity Indicators and Alarms

SensO2 Alarm Indicators

Explanation of indicator lights and alarms for oxygen purity monitoring.

LX Models Indicator Light Explanation

Specific indicator light functions for LX model units.

Timing Adjustments

Autotuning Procedure

Steps for performing automatic P.E. valve timing adjustment.

Manual Tuning Procedure

Instructions for manually adjusting the P.E. valve timing switch.

Leak Testing Procedures

Performing a Leak Test

Methodology for testing pneumatic connections for leaks using solution.

4 Way Valve Function Test

Procedure to test the 4-way valve's operation and leakage tolerance.

Alarm System Testing

Power Loss Alarm Test

Procedure to test the audible alarm when power is removed.

Low Pressure Test

Tests for low pressure conditions and the activation of the low pressure alarm.

Time-Out Test

Procedure to test the Time-Out Failure alarm functionality.

High Pressure Test

Tests for high pressure conditions and related alarm sequences.

Oxygen Sensor Alarm Test

Procedure to test the oxygen sensor alarm for purity levels.

P.E. Valve Coil Test

Test to check for P.E. valve coil failure by simulating an alarm condition.

Sieve Bed Pressure Testing

Disassembly for Pressure Check

Steps for disassembling the unit to access sieve beds for pressure testing.

Pressure Testing Procedure

Instructions for connecting gauges and measuring system pressures.

Limited Warranty Information

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