EasyManua.ls Logo

ITW Diagraph PA/6000 User Manual

ITW Diagraph PA/6000
53 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PA/4600
PA/4600
P
RINTER -
A
PPLICATOR
P
RINTER -
A
PPLICATOR
PA/6000
PA/6000
4600-010
Revision G
Question and Answer IconNeed help?

Do you have a question about the ITW Diagraph PA/6000 and is the answer not in the manual?

ITW Diagraph PA/6000 Specifications

General IconGeneral
Print TechnologyThermal Transfer
Print Resolution203 dpi
Maximum Print Speed12 inches per second
ConnectivityEthernet, USB
Power Requirements100-240 VAC, 50-60 Hz

Summary

Introduction

The PA/4600 and PA/6000 Printer - Applicators

Describes the product's features and design, emphasizing modularity and ease of use.

Product Safety

Outlines critical safety warnings and compliance information for operating the device.

Document Conventions

Explains formatting symbols used for notes, warnings, and goals in the manual.

Warranty Information

Details the limited warranty provided for the PA/4600 and PA/6000 systems.

Specifications

Lists general and electrical specifications of the equipment.

Mechanical Specifications - Tamp System

Details mechanical specifications for the tamp system, including air pressure and stroke.

System Dimensions

System Modules

Mechanical SubSystem

Describes unwind, rewind, and tamp pad components of the system.

Stand P/N: 6160-329

Details the stand assembly for the applicator, including its features and mobility.

Pneumatics SubSystem

Explains the pneumatic air manifold and tamp cylinder operations.

Inlet Filter/Regulator/Shutoff P/N: 4600-705

Describes the inlet air filtration and pressure regulation unit.

Electrical SubSystem

Details the main controller assembly (MCA III) and its capabilities.

Printer P/N: 4600-800 PA/4600 Models Only

Describes the SATO Lt 408 printer used in PA/4600 models.

Rewind Motor P/N: 4600-503

Describes the rewind motor, its brushless DC design, and control.

Power Supply P/N: 4600-521

Describes the auto-ranging power supply unit.

Product Sensor P/N: 4600-900

Details the infrared diffused light product sensor and its indicators.

Tamp Pad and Label Low Sensors P/N: 4600-903 [kit]

Describes sensors for tamp pad presence and label low detection.

Warning Tower P/N: 6150-828

Describes the warning tower light assembly with colored lenses.

Pressure Sensor P/N: 4600-905

Explains the Festo pressure sensor and its features for monitoring air pressure.

Setup

Step 1 - Determine the System Orientation

Guide to choosing the best machine orientation for label application.

Step 2 - Connect Compressed Air and AC Power

Instructions for connecting compressed air and AC power to the unit.

Step 3 - Mount and Adjust the Product Detector

How to mount and adjust the product sensor for accurate detection.

Step 4 - Configure the One Time Settings (OTS)

Guide for initial system setup and configuration options.

Step 5 - Enter Values for the System Settings

Instructions for setting system parameters like Apply Mode and Baud Rate.

Step 6 - Enter Values for the Job Settings

How to configure job-specific settings for label application.

Step 7 - Adjust the Inlet Filter / Regulator

Adjusting air pressure and quality via the inlet filter/regulator.

Step 8 - Load the Media -PA/4600 Models

Loading label supply and ribbon for PA/4600 models.

Step 8 - Load the Media -PA/6000 Models

Loading label supply and ribbon for PA/6000 models.

Step 9 - Adjust the Tamp Pad Position

Guide to positioning the tamp cylinder module relative to the peel blade.

Step 10 - Set the Tamp Pneumatic Controls

Adjusting pneumatic controls for tamp speed and air cushion.

Step 11 - Set the Vacuum, Air, and Blow Values

Setting vacuum, air assist, and blow flow controls for optimal performance.

Step 12 - Test Print

Performing test prints to optimize image quality and placement.

Step 13 - Create a Format and Download

Creating and downloading label formats to the printer.

Step 14 - Test Tamp

Making fine adjustments to optimize the tamp system's performance.

Step 15 - Make Final Adjustments

Performing final system optimizations for reliable operation.

User Interface

One Time Setting (OTS) Screens

Screens for initial system setup, sensor installation, and configuration.

System Settings Screens

Screens for configuring system-wide parameters like Apply Mode and Baud Rate.

Job Settings Screens

Screens for configuring job-specific parameters like delays and durations.

Auto Retract

Configuration of the auto-retract sensor function for optimized contact.

Repeat Print / Repeat Tamp

Settings to prevent feeding anomalies and ensure single label application.

Print Activation

Selection of triggers for printing, such as product sensor or tamp return.

Job Name

Assigning a name to the current job for easier recognition.

Diagnostic Screens

Overview of diagnostic testing categories available on the unit.

I/O, Rewind, Printer Diagnostics

Details on testing I/O, rewind motor, and printer functions.

Sensor and Pneumatic Diagnostics

Explains sensor and pneumatic diagnostic screens for troubleshooting.

Discrete I/O

Configuration of discrete input/output signals and their events.

Information Screens

Accessing various system information displays like Web Path and System status.

Power On/Off Screens

Managing the unit's power states, including entering standby mode.

Troubleshooting

System Warnings

Lists and explains various system warning messages and their meanings.

System Errors

Lists and explains system error codes, their causes, and initial troubleshooting steps.

GENERAL

General problems and their solutions presented in a matrix format.

TAMP ISSUES

Problems and solutions specific to tamp cylinder operation and label transfer.

Label buckles on the tamp pad.

Solutions for labels buckling on the tamp pad due to vacuum or porting issues.

Labels are feeding into the edge of the tamp pad.

Solutions for labels feeding incorrectly due to pad position or cylinder home sensor.

Air Pressure Out Error

Troubleshooting steps for air pressure errors, including minimum pressure checks.

Air Volume (CFM) Problems

Identifies and resolves issues related to air volume (CFM) and system performance.

Label Supply Problems

Addresses common issues with label rolls, such as peeling or jamming.

Maintenance

Maintenance Schedule

Provides a schedule for routine maintenance tasks, categorized by frequency.

Updating the System Firmware

Instructions for performing system firmware upgrades using MTool2 software.

Recommended Spare Parts List

Lists parts recommended for replacement, organized by system component.

Assembly Views and Part Numbers

Illustrates assembly views with corresponding part numbers for reference.

Connection Port Information

Product Detector

Details the pin-out configuration for the product detector connection.

Auxiliary Port Pin-Out

Details the pin-out configuration for the auxiliary port.

Warning Tower Pin-Out

Details the pin-out configuration for the warning tower.

Serial Communication Pin-Out

Details the pin-out configuration for serial communication ports.

Pressure Sensor Adjustment

Pressure Sensor Setup

Guide to setting up the Festo pressure sensor and its parameters.

Checking Minimum and Maximum Pressures Detected

How to monitor and check minimum and maximum pressure readings.

Defaulting the Sensor to Factory Settings

Procedure to reset the pressure sensor to its factory default settings.

Declaration of Conformity

Related product manuals