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Iveco daily User Manual
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6
MODEL
~
~~
@
0
;l
..
35.12
450311/1
5812
Disc
front
40.12
Disc
rear
A40.12
35.12
R.S.
450211/2
5812
Disc
front
Disc
rear
35.12
8140.43
450311
5811
Disc
front
Drum
rear
City
Version
I
DfTCA
2826.5
(+OXICAT)
35.12
R.S.
450211/2
58/2
Disc
front
35.12
450311/1
5812
Disc
rear
49.12
450411/1
5812
Disc
front
A45.12
Disc
rear
59.12
450517
5811/2
Disc
front
Drum
rear
Key:
ID
==
Direct
injection
TCA
==
Turbocharged
and
aftercooled
engine
R.5.
==
Single
rear
wheels
EGR
==
Exhaust
Gas
Recirculation
OXICAT
==
Catalitized
exhaust
(where
fitted)
8
10
Table of Contents
Symbols
5
Table of Contents
6
Model Coverage
7
Vehicle Identification Data
10
Vehicle Identification Plate
11
Product Identification Plate
11
Vehicle Interior
12
Facia
13
Warning Lamp Cluster
14
Main Controls
15
Doors
17
Engine Hood
17
Use of Controls
18
Adjustment for Reach
19
Adjustment for Back Rake
19
Vertical Adjustment and Cushion Trim
19
Driver's Seat with Three Levels of Adjustment
19
Seat Belts
20
Seats with Headrests
20
Tachograph
21
Exterior Lighting Switch
22
Turns Indicator Lights
22
Headlights and Horn
22
Stowage Compartment
23
Windscreen Washer/Wiper Unit
23
Windscreen/Headlight Washer Unit Reservoir
23
Vehicles Equipped with Rear Air Suspension
24
Auxiliary Control Panel
25
Control Switches
25
Digital Clock
25
Rearview Mirrors
26
Electrical Rearview Mirror Control
26
Power Window Control Switch
26
Summer Ventilation
27
Electro-Ventilation
27
Winter Heating
27
Heating and Ventilation
27
Heating and Ventilation Controls
28
Air Conditioning
29
Headlight Levelling Control
30
Standard Headlamp Setting Value
30
Switch Positions with Fully-Laden Vehicle
31
Combi - All Versions (Switch Positions)
33
Starting and Driving
34
Iveco Engine Immobiliser System
35
Immobiliser System Master Key
35
Code Card
35
Ignition Switch Positions
36
Activating the Iveco Engine Immobiliser System
36
De-Activating the Iveco Engine Immobiliser System
37
Engine Starting
38
Engine Speed Hand Control
39
Engine Stopping
39
Engine Starting in Cold Weather (.10 and .12 Models)
40
Heated Fuel Filter
40
Self-Diagnosis System
41
Use of the Transmission
42
Rear Brake Auto-Adjustment
42
Rear Axle Differential Lock Engagement
43
Power Take-Offfor Body Tipping
43
Fuel Economy and Long Life: Hints
44
Driver Check Items
46
Before each Journey
47
Weekly Checks
47
Also Check
49
Aspirated Engine
50
Supercharged Engine
50
Used Engine Oils
52
Maintenance - a few Practical Hints
52
Fuel Filter Replacement
53
Engine
53
Engine Oil Change
53
Air Filter Replacement
54
Bath Air Cleaner Oil Change
54
Checking Belts
55
Checking Antifreeze Concentration
55
Fuel Feed System
55
Transmission - Rear Axle
56
Rear Axle Oil Change
56
Electrical System
57
Greasing
57
Headlight Aiming
57
Engine Washing
58
Air Suspension (Where Fitted - Models 45 - 49 - 59)
58
Cleaning of Plastic Components
58
Bodywork Maintenance
58
Fitting Accessories
59
Stickers (Dew-Strips)
59
Doors Checks
59
Brakes
59
On the Spot Maintenance
60
Spare Wheel
61
Vehicle Towing and Emergency Starting
61
Push Start
61
Wheel Changing
62
Relay and Fuse Box
63
Precautionary Measures for Electronic Control Units
65
Electrical Stop Device Failure
66
Headlamps
67
Front Indicator Bulbs
67
Side Repeater Bulbs
68
Tail Lights
68
Fog Lights
69
Interior Lights
69
Electromagnetic Fan
70
Warning Lamp Guide
71
Capacities
74
Lubricants Recommended by Iveco
75
International Lubricant Designation
76
Tool Kit
78
Location: Inside the Engine Hood (Tool Kit)
79
Location: under the Passenger's Seat (Tool Kit)
79
Tool Bag Containing
79
Bus Kit
79
Specifications and Data
80
Engine Data
81
Rear Axle Data
83
Transmission Data
83
Clutch Data
83
Steering System
84
Front Suspension
84
Rear Suspension
84
Brakes Data/Wheels Data
84
Tyres Data
85
Electrical System Data
87
Lamps Data
87
Programmed Maintenance
88
Maintenance Service Table
89
Guide to the Selection of the Maintenance Plan
90
Service Interval Plan
91
Quality of Ownership Check
93
Service EO (Engine Oil)
95
Service MI
97
MI Service
98
Service M2
99
M2 Service
100
Non Standard Maintenance
101
Overall Maintenance and Lubrication Plan
104
Overall Maintenance and Lubrication Plan (up to 720,Oookm)
105
Vans - Combi
116
Van - Combi - Access
116
Van - Access from Outside
117
Side Sliding Door
119
Opening from Inside
119
Door Closing
119
Rear Loading Doors
120
Interior Lighting
121
Trailer Hook
121
Bus - Access
122
Access from Outside
123
Interior Lighting
124
Aisle Lights
124
Courtesy and Driver's Lights
124
Driver's Control Panel
125
Emergency Control Pushbutton
126
Battery Switch
126
Electromagnetic TELMA Retarder
127
Swing Door
128
Controls for School Bus Version
128
Safety Device (Swing Door)
128
Emergency Device (Swing Door)
129
External Emergency Device (Swing Door)
129
Daily City 35.8
130
Turbodaily City 35.10 - 35.12
130
City - Access
130
Access from Outside (Daily City/Turbodaily City)
131
Access from the Swing Door (Daily City/Turbodaily City)
132
Rear Access (Daily City/Turbodaily City)
132
Driver's Control Panel (Daily City/Turbodaily City)
133
Swing Door (Daily City/Turbodaily City)
134
Door Locking
136
Remote Control
137
Transmitter
137
Receiver
137
How to Programme the Remote Control
137
How to Programme New Codes
138
Manual Access Programming (Transmitter Loss)
138
Passenger's Seat
139
Vehicles with Electronically Controlled Automatic Clutch (ACS)
140
The Automatic Clutch System (ACS)
141
Drivers Advice
142
Vehicle Starting and Driving
144
Clutch Overheating
144
ACS System Safety Features
145
Emergency Operation (ACS)
145
Tow Starting
146
ACS Power Pack Reservoir
146
Index
148
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Iveco daily Specifications
General
Brand
Iveco
Model
daily
Category
Automobile
Language
English
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