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Overview of symbols used for warnings and their meanings.
Defines the purpose and scope of the bodybuilder guidelines.
Information on accessing technical documentation online.
Details modifications requiring specific IVECO authorization.
Procedure for requesting vehicle modification authorization.
Outlines the responsibilities of the bodybuilder and IVECO.
Emphasizes compliance with national and international laws.
Explains multi-stage type approval and bodybuilder collaboration.
Conditions for warranty voidance and bodybuilder's guarantee.
Recommendations for bodybuilder quality system standards.
Safety precautions during vehicle operations and modifications.
Guidance on material selection for environmental considerations.
Procedures for chassis acceptance, maintenance, and delivery.
Explanation of vehicle identification codes and nomenclature.
Rules for modifying or removing vehicle logos and nameplates.
Information on vehicle dimensions and ground clearance.
Selection of appropriate rearview mirrors.
Method for calculating the centre of gravity of the superstructure and payload.
Guidelines for ensuring vehicle stability based on CoG height.
Calculating CoG height for fixed loads and relevant tables.
Considerations for mobile loads and vehicle stability.
Managing aerodynamic effects on stability.
Recommendations for using stabilizer bars.
Rules for respecting vehicle weight limits and axle loads.
Procedures for obtaining exemptions or variations for permitted masses.
Ensuring modifications do not affect vehicle functionality or accessibility.
Safety regulations to prevent fire hazards during modifications.
Definitions of terms and conventions used in the guidelines.
General and specific precautions for chassis modifications.
Basic safety and procedural guidelines for chassis modifications.
Specific safety measures for welding, drilling, and cutting near critical components.
Specifications for materials used in chassis modifications and reinforcements.
Permissible stress limits and considerations for welding effects on chassis.
Guidelines for drilling holes in the chassis for equipment installation.
Rules for hole placement, diameter, and spacing on chassis members.
Recommendations for screw and nut types, classes, and treatments for chassis work.
Procedures and safety precautions for welding on the chassis, including restrictions.
Methods for sealing existing holes in the chassis by welding.
Requirements for rust prevention and painting of chassis components and modifications.
Coating and protection classes for original vehicle parts.
Protection requirements for new or modified components against corrosion.
Specific precautions for painting on the vehicle, engines, and electronic components.
Guidelines and authorization requirements for modifying vehicle wheelbase.
General considerations for wheelbase modifications, including electronic systems.
Conditions under which IVECO authorization is not required for wheelbase changes.
How wheelbase changes affect vehicle steering.
How wheelbase changes affect vehicle braking and electronic systems.
Step-by-step procedure for performing wheelbase modifications.
Ensuring chassis stress limits are respected after modifications.
Requirements for applying or modifying cross members.
Examples and methods for reinforcing the chassis.
Reference to checks for allowed transmission modifications.
Guidelines for modifying the rear overhang of the chassis.
Considerations for rear overhang modifications, including payload and regulations.
Authorization requirements for rear frame elongation and shortening.
Procedure for shortening the rear overhang.
Solutions for lengthening the rear overhang, including reinforcements.
Instructions and precautions for installing tow hooks.
Permitted conversions for towing versions and required components.
Safety precautions and regulatory limitations for tow hook installation.
Calculation formulas and requirements for center axle trailer tow hooks.
Considerations for payload limits on tow hooks and axles.
Procedures for authorizing increased towing weights.
Requirements for applying tow device nameplates.
Procedures for assembling additional axles (application not provided).
Authorization and safety requirements for driveline modifications.
Safety and authorization requirements for suspension modifications.
Guidelines for modifying engine air intake and exhaust systems.
Ensuring efficient air intake operation and avoiding prohibited modifications.
Guidelines for modifying engine exhaust systems, requiring authorization.
Ensuring engine cooling system performance is maintained during modifications.
Guidelines for installing additional heating and air conditioning systems.
Procedures and precautions for installing auxiliary heating systems.
Guidelines for installing air conditioning systems, including regulatory compliance.
General guidelines and precautions for bodywork modifications.
General rules for cab and roof modifications, including structural integrity and protection.
Specific interventions on cab and roof structures.
Precautions for cab modifications, including weight limits and openings.
Guidelines for roof-mounted spoilers or boxes.
Procedures for modifying the roof and rear cab wall.
Safety measures for airbags, seat belts, and seats.
Precautions regarding airbag system integrity during modifications.
Compliance requirements for seat belt anchorages.
Restrictions and responsibilities for moving or fitting additional seats.
Strict rules for steering column adjustments.
Regulations and procedures for changing tyre size and load capacity.
Authorization and reprogramming needs for changing tyre specifications.
Fundamental importance of the braking system and safety components.
Prohibition of modifications to braking system components.
Strict prohibition against welding brake pipes.
Requirements for metal pipe additions and replacements.
Procedures for cutting and assembling pipes for couplings.
Function and importance of ESP system for vehicle safety.
Conditions and implications of derating the ESP system.
Requirements and procedures for GVW variations affecting ESP.
ESP system implications for wheelbase variations.
ESP system implications for suspension modifications.
ESP system implications for stabilizer bar modifications.
Reference to tyre change procedures.
Guidelines for relocating and anchoring additional equipment.
Requirements for horn relocation and approval.
Recommendations for wheel mount and lifting device fastening.
Procedures for fuel tank replacement and signal processing.
Compliance with ADR regulations for transporting hazardous materials.
Installation of retarders (application not provided).
Regulations and guidelines for rear under-run protection devices.
Implementation of rear mudguards and wheel arches.
Requirements for mudflaps as part of vehicle equipment.
Regulations and installation of side protections.
Selection and use of appropriate rearview mirrors.
Guidelines for constructing subframes, including material and section dimensions.
Material specifications for subframe construction, including steel types.
Recommended section modulus and profile dimensions for subframes.
Specific considerations for subframes made of aluminium.
Design and installation of longitudinal sections for subframes.
Requirements for cross members in subframe construction.
Methods for stiffening subframes for heavy-duty applications.
Cases where subframes can be omitted for self-supporting structures.
Methods for connecting subframes to the vehicle chassis.
Using brackets for connecting subframes to chassis.
Using flexible connections for superstructures requiring flexibility.
Guidelines for applying containers to the vehicle chassis.
Checking load distribution and center of gravity for container applications.
Applying fixed bodies using support structures.
Structure for creating van versions, including integration with cab.
Mechanical stress and subframe requirements for tipping bodies.
Requirements for municipal and special use vehicles.
Installation of snow plough attachments.
Guidelines and restrictions for winch applications.
Prohibition of bull bars with airbag systems.
General requirements for special vehicle configurations.
Specifics for cowl chassis versions.
Mass limits and compartment construction for motor homes.
Compliance and installation requirements for aerial work platforms.
General information on power take-off (PTO) systems.
Guidelines on continuous vs. occasional PTO usage and temperature limits.
Considerations for PTO transmission angles, forces, and solutions.
Not applicable for Daily 4x4.
Information on PTO installation on the transfer box and flange dimensions.
Not available on Daily 4x4.
Not available on Daily 4x4.
Procedures for engaging, disengaging, and operating PTO systems.
Using Cruise Control to adjust engine speed for PTO operations.
Requirements for after-sales PTO installation and software updates.
General information on the electronic system and prohibited modifications.
Identification and location of electronic control units in the vehicle.
Specific connectors for bodybuilder installations to preserve warranty.
Details of connector 72105A, including pin assignments and cable specifications.
Characteristics of the engine RPM signal.
Precautions for avoiding damage to ECUs during operations.
General precautions for handling and disconnecting electronic control units.
Strict procedure for safely disconnecting electronic control units.
Guidelines for repositioning ECUs if unavoidable, with strict constraints.
General information and precautions for the vehicle's electrical system.
Basic principles of the 12V electrical system and installation of additional equipment.
Safety measures for electrical work to prevent damage and ensure safety.
Precautions for chassis work to protect electrical systems and connections.
Procedures and warnings for engine start-up, especially regarding battery.
Guidelines for properly establishing ground connections for the electrical system.
Detailed map of vehicle ground points.
Requirements for electromagnetic compatibility of vehicle electrical/electronic devices.
General instructions for installing radio and communication equipment.
Approval requirements and installation guidelines for transmitters and antennas.
Specific instructions for installing amateur radio equipment.
Components and installation of the Bluetooth system.
Installation guidelines for GPS antennas and receivers.
Reference to Use and Maintenance Manual for radio installation.
Information on Toll Collect equipment.
Guidelines for installing additional electrical equipment and converters.
General precautions for current draws and cable protection.
Authorized points for current draw from the CBA2 control unit.
Information on fuses for CBA1 and CBA2 control units.
Procedure for routing cables between the cab and engine compartment.
Various additional topics related to electronic systems.
Guidelines for creating and protecting additional electrical circuits.
Adjusting wiring for wheelbase and overhang changes.
Steps for pre-installing trailer sockets and related wiring.
Installation of side marker lamps according to EC regulations.
Installation and operation of the external reversing warning sound.
Components and operation of the vehicle's antitheft system.
General information about the SCRT system and AdBlue usage.
Explanation of the SCRT system's function in reducing NOx emissions.
Identification of the main components of the SCRT system.
Instructions for handling and installing the AdBlue injection system.
Strict prohibition against modifying the original AdBlue tank.
Components and mandatory requirements for the AdBlue refuelling filler.
Strong discouragement and authorization requirements for moving AdBlue system components.
General description of the Expansion Module and its housing.
Information on pre-installed connection points and Expansion Module connectors.
Details of the 20-way EM connector and its basic functions.
Details of the 12-way EM connector and its basic functions.
Details of the 9-way EM connector and its basic functions.
Overview of additional functions controllable by the Expansion Module.
General specifications for the Hi-MATIC automatic gearbox.
Visual representation of the Hi-MATIC automatic gearbox layout.
Requirements for the gearbox release lever and Bowden cable.
Guidelines for positioning the gearbox release lever.
Requirements for maintaining Bowden cable length and routing for efficiency.
Requirements for the propeller shaft specific to the automatic gearbox.
Information on the rear cross member supporting the transmission.
Cooling system maintenance and modification precautions.
Maintaining oil level and original pipe connections for cooling.
Maintaining fan intake airflow and exchanger position.
Note that PTO or retarder cannot be fitted on this gearbox.
Warning indicators related to gearbox operation.
Interpretation of gearbox oil temperature warning indications.
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